Chlorinated organic chemicals are produced and used extensively
worldwide, and their risks to the biology and environment are of increasing
concern. However, chlorinated byproducts [e.g., polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs)] formed during the
commercial manufacturing processes and present in organochlorine products
are rarely reported. The knowledge on the occurrences and fate of
unintentional persistent organic chemicals in the manufacturing of
organochlorine chemical is necessary for accurate assessment of the
risks of commercial chemicals and their production. Here, PCDD/Fs
were tracked throughout chlorobenzene and chloroethylene production
processes (from raw materials to final products) by target analysis.
Other byproducts that can further transform into PCDD/Fs were also
identified by performing non-target screening. As a result, the PCDD/F
concentrations were mostly the highest in bottom residues, and the
octachlorinated congeners were dominant. Alkali/water washing stages
may cause the formation of oxygen-containing byproducts including
PCDD/Fs and acyl-containing compounds, so more attention should be
paid to these stages. PCDD/Fs were of 0.17 and 0.21–1.2 ng/mL
in monochlorobenzene and chloroethylene products, respectively. Annual
PCDD/F emissions (17 g toxic equivalent in 2018) during chlorobenzene
and chloroethylene production were estimated using PCDD/F emission
factors. The results can contribute to the improvement of PCDD/F inventories
for the analyzed commercial chemicals.