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Purpose. The work is aimed to present the results of a comprehensive study of the bench testing procedure of high-current sliding contact of electric transport, which together provide a basis for proposals, recommendations for improving the standard method of these tests. Methodology. The research is based on two classical methods of scientific research. The first one is the observation and processing of the results of a real experiment in the laboratory; the second is the development of mathematical model for determining the temperature effect in the area of sliding contact on the wear of the contact wire, with subsequent determination of the resource of this sliding contact. Findings. The result of these studies is a list of recommendations on the procedure and content of the program-methodology of bench tests of inserts of current collectors of electric transports. The obtained scientifically substantiated results will allow to assert that their introduction will reduce time, energy and other expenses for performing obligatory bench tests of new samples of current collector inserts. Originality. By means of non-destructive temperature control at the point of current collection of high-current sliding contact, taking into account the temperature limit value during current collection process, for the first time the values of the heating time constant of the «insert fragment – contact wire ring» were obtained for different insert materials. This makes it possible to predict the final result of bench tests as successful or unsuccessful already at the initial testing stage (the first 10 thousand disk passes). Based on statistical processing of experimental data, the dependences of the contact wire wear on the number of test bench passes were obtained, which creates conditions for forecasting the value of contact wire wear during bench tests relative to the reference sample. Practical value. It is experimentally proved that the dependence of the contact wire wear on the number of passes of the test bench disk is linear, which allows accelerated resource testing of high-current sliding contact elements while maintaining the adequacy of the results. In general, the comprehensive application of the received recommendations creates conditions for saving time, energy and other costs when conducting bench tests of sliding contacts of electric transport.
Purpose. The work is aimed to present the results of a comprehensive study of the bench testing procedure of high-current sliding contact of electric transport, which together provide a basis for proposals, recommendations for improving the standard method of these tests. Methodology. The research is based on two classical methods of scientific research. The first one is the observation and processing of the results of a real experiment in the laboratory; the second is the development of mathematical model for determining the temperature effect in the area of sliding contact on the wear of the contact wire, with subsequent determination of the resource of this sliding contact. Findings. The result of these studies is a list of recommendations on the procedure and content of the program-methodology of bench tests of inserts of current collectors of electric transports. The obtained scientifically substantiated results will allow to assert that their introduction will reduce time, energy and other expenses for performing obligatory bench tests of new samples of current collector inserts. Originality. By means of non-destructive temperature control at the point of current collection of high-current sliding contact, taking into account the temperature limit value during current collection process, for the first time the values of the heating time constant of the «insert fragment – contact wire ring» were obtained for different insert materials. This makes it possible to predict the final result of bench tests as successful or unsuccessful already at the initial testing stage (the first 10 thousand disk passes). Based on statistical processing of experimental data, the dependences of the contact wire wear on the number of test bench passes were obtained, which creates conditions for forecasting the value of contact wire wear during bench tests relative to the reference sample. Practical value. It is experimentally proved that the dependence of the contact wire wear on the number of passes of the test bench disk is linear, which allows accelerated resource testing of high-current sliding contact elements while maintaining the adequacy of the results. In general, the comprehensive application of the received recommendations creates conditions for saving time, energy and other costs when conducting bench tests of sliding contacts of electric transport.
Modern high-tech composite materials are widely used in various sectors of the economy, in particular, in railway transport. Among the areas of application of such innovative materials, the manufacturing of contact strips for pantographs of electric rolling stock should be mentioned. Innovation is primarily understood as the self-lubricating property of the working surface of the linings. The linings made of such materials differ from the traditional graphite (coal) ones by the increased content of metal additives, in particular copper, which limits the possibility of their use on electric rolling stock in the countries of the European Union. Regulatory restrictions on the content of copper (35% and 40%) are associated with possible damage to the contact wire, in the case of using overlays with a content of copper (metals) greater than these restrictions. On the railways of Ukraine (countries of the former USSR), there are also restrictions on the use of linings of different types according to the degree of wear of the contact wire, no more than 40 microns is allowed per 10 thousand passes of the locomotive pantograph along the contact wire. These standards are verified during operational and bench tests. The aim of the article is to present the types of tests and compare the obtained values with similar indicators in the case of using a traditional contact strip for pantographs of electric rolling stock. The results obtained confirm the possibility of using innovative linings on iron networks, since the wear of the contact wire during testing is much lower than that of the normative and knife than for traditional types of linings. In addition, during a set of tests, the fact of improving the quality of the working surface of the contact wire was established, which positively affects the extension of the service life of the contact wire.
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