Insulin production from hiPSC‐derived pancreatic cells in a novel wicking matrix bioreactor

Abstract

Clinical use of pancreatic β islets for regenerative medicine applications requires mass production of functional cells. Current technologies are insufficient for large‐scale production in a cost‐efficient manner. Here, we evaluate advantages of a porous cellulose scaffold and demonstrate scale‐up to a wicking matrix bioreactor as a platform for culture of human endocrine cells. Scaffold modifications were evaluated in a multiwell platform to find the optimum surface condition for pancreatic cell expansion followed by bioreactor culture to confirm suitability. Preceding scale‐up, cell morphology, viability, and proliferation of primary pancreatic cells were evaluated. Two optimal surface modifications were chosen and evaluated further for insulin secretion, cell morphology, and viable cell density for human‐induced pluripotent stem cell‐derived pancreatic cells at different stages of differentiation. Scale‐up was accomplished with uncoated, amine‐modified cellulose in a miniature bioreactor, and insulin secretion and cell metabolic profiles were determined for 13 days. We achieved 10‐fold cell expansion in the bioreactor along with a significant increase in insulin secretion compared with cultures on tissue culture plastic. Our findings define a new method for expansion of pancreatic cells a on wicking matrix cellulose platform to advance cell therapy biomanufacturing for diabetes.

An Approach towards a GMP Compliant In-Vitro Expansion of Human Adipose Stem Cells for Autologous Therapies

“…However, cell harvest could be problematic in these systems and must be carefully developed based on the expansion process. Amini et al [25] developed a static, wicking matrix bioreactor that provides a thing film of medium that drips onto cells on the scaffold. They used this new bioreactor concept successfully for the expansion of hiPSC-derived pancreatic cells for the production of insulin.…”

Identifying and Optimizing Critical Process Parameters for Large-Scale Manufacturing of iPSC Derived Insulin-Producing β-cells

“…To increase production beyond these constraints, suspension culture becomes necessary. Recent research indicates that a bioreactor scale-up approach can effectively expand and differentiate induced pluripotent stem cells (iPSCs) while reducing the need for manual interventions in static cultures [10][11][12][13][14][15][16]. Already established differentiation protocols were conducted side by side in adherent and suspension environments.…”

Effect of Micropillar Array Morphology on Liquid Propagation Coefficient Enhancement

“…One fascinating interfacial effect that the micro-and nanostructuring of surfaces can create is a wicking effect. 1 This has important applications both in industry and in nature, for example, in thermal management systems where heat transfer performance is greatly determined by wicking, 2−4 as it is in biological and chemical processes, 5,6 and alongside micro-fluidic technologies. 7,8 The Wenzel model states that wetting of the surface on a hydrophilic surface is directly related to surface topography and surface chemistry.…”

“…One fascinating interfacial effect that the micro- and nanostructuring of surfaces can create is a wicking effect . This has important applications both in industry and in nature, for example, in thermal management systems where heat transfer performance is greatly determined by wicking, − as it is in biological and chemical processes, , and alongside micro-fluidic technologies. , The Wenzel model states that wetting of the surface on a hydrophilic surface is directly related to surface topography and surface chemistry . Thus, the influence of the surface topography can be characterized by the roughness factor of the surface, while the influence of the surface chemistry can be characterized by the contact angle of a tested liquid with a smooth homogeneous surface.…”