The main challenges
of liquid hydrogen (H2) storage
as one of the most promising techniques for large-scale transport
and long-term storage include its high specific energy consumption
(SEC), low exergy efficiency, high total expenses, and boil-off gas
losses. This article reviews different approaches to improving H2 liquefaction methods, including the implementation of absorption
cooling cycles (ACCs), ejector cooling units, liquid nitrogen/liquid
natural gas (LNG)/liquid air cold energy recovery, cascade liquefaction
processes, mixed refrigerant systems, integration with other structures,
optimization algorithms, combined with renewable energy sources, and
the pinch strategy. This review discusses the economic, safety, and
environmental aspects of various improvement techniques for H2 liquefaction systems in more detail. Standards and codes
for H2 liquefaction technologies are presented, and the
current status and future potentials of H2 liquefaction
processes are investigated. The cost-efficient H2 liquefaction
systems are those with higher production rates (>100 tonne/day),
higher
efficiency (>40%), lower SEC (<6 kWh/kgLH2), and
lower
investment costs (1–2 $/kgLH2). Increasing the stages
in the conversion of ortho- to para-H2 lowers the SEC and
increases the investment costs. Moreover, using low-temperature waste
heat from various industries and renewable energy in the ACC for precooling
is significantly more efficient than electricity generation in power
generation cycles to be utilized in H2 liquefaction cycles.
In addition, the substitution of LNG cold recovery for the precooling
cycle is associated with the lower SEC and cost compared to its combination
with the precooling cycle.