Integrated Process Simulation and Die-Design in Sheet Metal Forming

Tisza, Miklós; Lukács, Zsolt; Gál, Gaszton

doi:10.1007/s12289-008-0022-3

Cited by 16 publications

(5 citation statements)

References 13 publications

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“…The force sensor data were numerically interpolated to form the contact pressure distribution across the tool-workpiece interface using the thinplate spline method. Example of integrated solutions for both process planning and die design engineers in the automotive industry by ES [20]. Tools form the critical interface between machines and workpieces during the process of sheet metal working.…”

Section: Simulationmentioning

confidence: 99%

Towards the Digital Model of Tool Lifecycle Management in Sheet Metal Forming

Majstorovic,

Vukadinovic,

Zivkovic

2023

Journal of Machine Engineering

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Sheet metal forming is a critical process in the manufacturing industry, which involves shaping sheet metal into desired configurations and structures. The use of digital tools in the lifecycle management of sheet metal forming tools has become increasingly important to ensure the efficiency and effectiveness of the process. The digital model of tool lifecycle management (TLM) in sheet metal forming provides a complete approach to manage the entire lifecycle of tools used in sheet metal forming. It enables optimization of tool design, simulation of the tooling process, real-time monitoring of tool conditions, and retirement and replacement of tools. This approach improves efficiency, reduces costs, and ensures optimal performance in sheet metal forming. The paper presents an elaborate analysis of the development of TLM models concerning the progress in ICT modelling and its implementation in the field of sheet metal forming. Furthermore, the paper includes an exemplary TLM model for an industrial enterprise.

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Section: Simulationmentioning

confidence: 99%

Towards the Digital Model of Tool Lifecycle Management in Sheet Metal Forming

Majstorovic,

Vukadinovic,

Zivkovic

2023

Journal of Machine Engineering

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“…It therefore becomes possible to transform traditional trial-and-error-based practice into a science-based and technology-driven engineering solution (Tisza et al, 2008). Due to the rapid development of FE modeling and CAE techniques during the past two decades, accurate and reliable sheet forming simulation programs are now available.…”

Section: Process Planning and Tooling Designmentioning

confidence: 99%

“…Flowchart of simulation-based process planning and tooling design process (Tisza et al, 2008). one-step simulation, a quick decision can be made as to whether any modification of part shape, material type, or blank thickness is required prior to die design.…”

Section: Figure 1319mentioning

confidence: 99%

Sheet Metal Forming Simulation

Chang¹

2015

E-Design

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“…Nowadays, various types of automotive component material had been produced to cater to customers' need for low production cost, economical energy, environmentally friendly process, lightweight, and the most important thing is higher in strength [8]. From 1975 until today, various types of material for automotive parts had been produced from microalloyed steels until material 22MnB5 [9]. Figure 2 shows the time horizon of steel development in the automotive industry in the last 30 years.…”

Section: Hpf Die Manufacturing Processmentioning

confidence: 99%

An overview of high thermal conductive hot press forming die material development

Zulhishamuddin¹,

Aqida²

2015

J. Mech. Eng. Sci.

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Most of the automotive industries are using high strength steel components, which are produced via hot press forming process. This process requires die material with high thermal conductivity that increases cooling rate during simultaneous quenching and forming stage. Due to the benefit of high quenching rate, thermal conductive die materials were produced by adding carbide former elements. This paper presents an overview of the modification of alloying elements in tool steel for high thermal conductivity properties by transition metal elements addition. Different types of manufacturing processes involved in producing high thermal conductive materials were discussed. Methods reported were powder metallurgy hot press, direct metal deposition, selective laser melting, direct metal laser sintering and spray forming. Elements likes manganese, nickel, molybdenum, tungsten and chromium were proven to increase thermal conductivity properties. Thermal conductivity properties resulted from carbide network presence in the steel microstructure. To develop feasible and low cost hot press forming die material, casting of Fe-based alloy with carbide former composition can be an option. Current thermal conductivity properties of hot press forming die material range between 25 and 66 W/m.K. The wide range of thermal conductivity varies the mechanical properties of the resulting components and lifetime of HPF dies.

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Integrated Process Simulation and Die-Design in Sheet Metal Forming

Abstract: Summary. During the recent 10-15 years, Computer Aided Process Planning and Die

Cited by 16 publications

References 13 publications

Towards the Digital Model of Tool Lifecycle Management in Sheet Metal Forming

Towards the Digital Model of Tool Lifecycle Management in Sheet Metal Forming

Sheet Metal Forming Simulation

An overview of high thermal conductive hot press forming die material development

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