Nanoscale shells of ZrO2 were deposited onto size-selected, aerosolized Si nanoparticles by chemical
vapor deposition (CVD). The CVD precursor was nitronium pentanitratozirconate (ZN, [NO2][Zr(NO3)5]),
which has been used previously to deposit ZrO2 films on silicon wafers. Silicon nanocrystals were
synthesized from silane in a low-pressure nonthermal plasma and were directly extracted from the plasma
growth chamber into an atmospheric-pressure aerosol flow tube reactor. The particle streams flowed
first through a preheating furnace, which could be set between room temperature and 1000 °C, and then
through a differential mobility diameter (DMA) that was set to transmit particles having a mobility diameter
of 12 nm. After size selection, ZN was mixed into the carrier gas stream, and the resulting nanocrystal/ZN/carrier gas mixtures passed through a heated reaction zone (T ≈ 100 °C), where deposition took
place. The residence time in the reaction zone was approximately 8 s. The extent of deposition was
determined by measuring the size distribution function of the postreaction aerosol with a second DMA.
Particles were also analyzed by transmission electron microscopy (TEM). The measured changes in peak
particle mobility diameter imply that at low-to-moderate ZN partial pressures (<100 Pa), the deposition
rate is first-order in ZN partial pressure. At higher partial pressures, the rate increases more slowly with
increasing ZN pressure. Possible reasons for these behaviors are discussed. The deposition rate increases
with particle preheating temperature; the rate of particles that were preheated to 500 °C is roughly twice
that of particles that are not preheated. This behavior is attributed to desorption of hydrogen from the
particle surface leading to a more reactive substrate for CVD. We believe that these results are among
the first in which CVD is used to coat size-selected, aerosolized nanoparticles and also among the first
in which tandem differential mobility analysis (TDMA) is used to measure the rate of a CVD reaction.