Liquid metal (LM) is increasingly employed as a conductive
filler
in soft and flexible elastomer composites owing to its favorable conductivity
and liquid fluidity. However, the high density of LM inevitably increases
the weight of composites, which brings limitations in large-area and
weight-sensitive applications. This work reports a flexible and stretchable
elastomer composite composed of pod-like contacting lightweight LM
foam spheres and polydimethylsiloxane matrix (LMS/PDMS). The lightweight
LMS reduces the amount of LM used in the preparation process while
imparting good electrical conductivity and deformability to the composite.
The different contact modes of LMS endow the final composites with
diverse strain sensitivity. The mechanism of interfacial contact conduction
between the LMS with different melting points has been systematically
studied, and the result shows that the liquid–solid contact
mode of LMS further improves the strain sensitivity of the composite.
Moreover, the composite also has satisfactory electrothermal properties
and the temperature can quickly reach 70 °C within 30 s, showing
good applicability in electric heating. Finally, the composites containing
LMS with different contact modes can be developed as multifunctional
sensors to detect human activities, temperature variation, and even
underwater vibration, demonstrating the great potential in next-generation
sensors and electronics.