A refined and expanded closed-form analytic tool for the calculation of the stress field at free corners of thermally loaded cross-ply and angle-ply laminate structures is developed. Based on adequate approximations for the inplane stresses, the integrated equilibrium conditions yield a full-scale 3D stress field in the vicinity of a free corner. After adjusting the stress field to stress-free conditions at the free edges and facings and obeying conditions of continuity at the interfaces, the remaining free parameters in the stress representation are calculated by minimization of the complementary potential of the laminate. Comparison of the closed-form results with finite element computations shows a good agreement.Keywords Composite, Laminate, Free-edge effect, Free-corner effect, Stress localizations, Closed-form analysis
IntroductionClassical laminate plate theory (CLPT) with its assumption of a layerwise plane state of stress in combination with Kirchhoff's kinematical assumptions is a widespread tool for the analysis of composite laminates. However, in real composite laminates, regions with 3D stress concentrations may be found where the stress predictions by CLPT need refinement. A well-known phenomenon of this class is the so-called free-edge effect, i.e. the occurrence of a fully 3D singular stress field in a relatively small boundary region at straight free edges of composite laminates under mechanical and/or thermal load. Depending on the stacking sequence of the laminate, the arising stresses may be either interlaminar normal stresses or interlaminar shear stresses or both, which decay with increasing distance from the free edge. In the inner regions of the laminate, the predictions of CLPT are then fully recovered. Interlaminar stresses in boundary regions may lead to premature failure of the laminate, e.g. by delamination. Basically, different elastic properties of the laminate plies give rise to these singular stress concentrations.Since the pioneering work of Pipes and Pagano, [1], the free-edge effect has been the topic of countless investigations. Numerical methods like FEM or finite difference (FD) analysis have been applied as well as several closed-form analytical approaches attempted, which of course can only provide an approximate insight, for an exact closed-form solution is unknown. Detailed surveys on the free-edge effect have been presented in e.g. [2][3][4][5].A related and advanced stress-concentration problem in the analysis of composite laminates can be found at free corners of layered structures. Here, the stress field is of a full 3D nature. As a first step it may be treated as a superposition of two free-edge effects, which combine to some kind of a ''free-corner effect''. Since numerical analyses of stress concentration problems in composite laminates are often tedious and involve much computational effort, the present work is devoted to an approximate closed-form analysis of the free-corner effect. We consider the case of a thermally loaded layered structure. Here, adequate app...