During the recent decades, a number of overflow embankment protection systems were implemented. One design is the Minimum Energy Loss (MEL) weir, developed to pass large flood events with minimum energy loss and low erosion. Several MEL weirs have successfully operated for decades in Australian catchments affected by heavy tropical and sub-tropical rainfalls with very flat gradients. Their historical performances are discussed and confirmed the design capability to pass large floods with small afflux and very small energy loss and little environmental impact including no significant erosion at the abutments. During a major flood, visual and quantitative observations were undertaken at the Chinchilla MEL weir. On the smooth converging chute, the observations showed that the inception of self‐aeration was a three‐dimensional process with a gradual change in free‐surface roughness, from a smooth glassy free-surface to a very-rough choppy surface. An optical technique (OF) was implemented to derive the contour maps of surface velocities based upon video movies taken from a sturdy tripod. The self-aerated flow velocity data were close to the backwater equation in the self‐aerated region, while highlighting regions of high- and low-velocities across the chute. The OF data showed large streamwise surface velocity fluctuations in the aerated flow region, consistent with the broad literature on self-aerated flow measurements. The ratio of transverse to streamwise surface turbulence intensity indicated a strong anisotropy of the free-surface turbulence.