Investigation of the Effect of Axial Cutting Force on Circular Diamond Sawblade Used in Marble Cutting Process

Aslantaş, Kubilay; Özbek, Onur

doi:10.1080/10426910903344039

Cited by 29 publications

(16 citation statements)

References 7 publications

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“…This result shows that secondary wear of matrix caused by chips may be more effective in the cutting of Onyx marble. Aslantas et al [4] stated that the chips were removed faster with increasing peripheral speed. This helps reduce the SWR.…”

Section: Resultsmentioning

confidence: 99%

“…For this purpose, many studies have been conducted on the cutting performances of circular sawing machines, diamond segmented frame machines and diamond wire cutting machines. In the related works, the cutting forces and energy consumption of the machine were analysed [2][3][4][5][6][7][8][9]. Additionally, the effects of the cutting parameters [2-4, 7, 9, 10] and rock properties [3,5,[10][11][12][13][14][15][16] on the cutting performance of the diamond saw blades were investigated in detail.…”

Section: Introductionmentioning

confidence: 99%

“…Wear of saw blades is an important parameter affecting the economy of the cutting process, which can provide a significant saving when controlled effectively. The wear can be defined as a mass loss of diamond tool while interacting with the rock [4,[17][18][19][20][21]. The wear mechanism of a segment is governed by the mechanical interaction between the rocks and cutting tools.…”

Section: Introductionmentioning

confidence: 99%

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Determination of the wear performance of diamond saw blades using inductively coupled plasma

2019

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Saw blades are one of the most used cutting tools. They compose the expensive parts of a cutting machine. Therefore, saw-blade wear is an important parameter governing the economy of the cutting process. Significant savings could be made when it is controlled effectively. In this study, a new methodology is employed for the determination of the saw-blade wear in the cutting of two types of marble. Wear of segments is determined by high-precision inductively coupled plasma method. Two types of marbles were used to investigate the wear performance of diamond-impregnated segments of circular saw-blade matrix. Taguchi mixed design L16 (4 3 2 1) is used as an experimental design and the results are evaluated statistically with Minitab. The results reveal that the specific wear rate (SWR) of Beige marble increases with the increase of the peripheral speed, traverse speed, depth of cut and down-cut mode operation. Additionally, it is demonstrated that the traverse speed and peripheral speed are the dominant cutting parameters affecting the SWR. It is also seen that similar trends are observed for Onyx marble (excluding peripheral speed). Finally, it is concluded that the proposed models can be effectively used for the estimation of the SWR.

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Section: Resultsmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

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Determination of the wear performance of diamond saw blades using inductively coupled plasma

2019

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“…Mermerlerin kesilebilirliği ele alındığında; dairesel testerelerde soketlerin modellenmesi kesme kuvvetlerinin saptanması, özgül kesme enerji konularında aşağıdaki araştırmacıların çalışmalarıyla karşılaşılacaktır (Akdaş ve Yurdakul 2014; Aslantaş et al 2009;Bayram et al 2002;Bayram 2013;Büyüksağiş vd. 2003;Ersoy ve Atıcı 2004;2005;Han et al 2007;Hu et al 2006;Karakurt et al 2013;Tönshoff et al 2002;Turchetta 2009;Ucun et al 2011;2012;2013;Yilmazkaya ve Özçelik 2015;Yurdakul ve Akdaş 2012;Yu et al 2006;Xu et al 2003;Wang et al 2004).…”

Section: Introductionunclassified

Determination of Cutting Force and Specific Energy the Processability of Marbles with Computer Numerical Controlled (CNC) Machine

Sarıışık¹,

Özkan²

2016

AKU-J. Sci. Eng.

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Bu çalışmada, bilgisayar kontrollü makine (CNC) ile mermerlerin işlenebilirliğinde kesme kuvveti ve spesifik enerjisi belirlenmiştir. Piyasada yaygın olarak kullanılan ve oluşumlarına göre sınıflandırılmış, 5 farklı tür mermer üzerine araştırma yapılmıştır. Deneysel çalışmalarda, parmak frezeli kesici uç (6.0 mm) ile farklı işleme türü (dış hatlar ve çizgisel), kesme derinliği (1.2, 1.6 ve 2.0 mm), ilerleme hızı (2000, 2500 ve 3000 mm/dk) parametreleri seçilmiştir. Bilgisayar kontrollü makine ile yapılan işlenebilirlik deneylerinde işleme türü, kesme derinliği ve ilerleme hızına göre Fz, Fc ve Ft kuvvetleri ve spesifik enerji değerlerinin istatistiksel analizi yapılmıştır. Mermerlerin kuvvet değerleri ve spesifik enerji değerleri bakımından p<0.001 anlamlılık düzeyinde işleme türü, kesme derinliği ve ilerleme hızı arasında istatistiksel olarak anlamlı fark bulunmuştur. Sonuç olarak bu çalışmada, işleme türü, kesme derinliği ve ilerleme hızının işlenebilirliği etkilediği belirlenmiştir.

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“…The circular sawblade stone cutting machine has been investigated by a number of researchers. The topics investigated mainly concentrate on the theory of stone sawing [1][2][3][4], wear [5][6][7], energy [8,9], forces [10][11][12][13], sawability determination [14,15], and performance analysis [16][17][18][19].…”

Section: Introductionmentioning

confidence: 99%

Determination of reactional cutting forces on a circular sawblade machine by using experimental studies and numerical modelling

Yaşitli

Bayram

Ünver

et al. 2011

Proceedings of the Institution of Mechanical Engineers, Part C:

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Slab/strip production from blocks in natural stone processing plants is mostly carried out by using circular sawblade cutting machines. An efficient sawing operation can only be maintained by selecting proper cutting parameters. Experimental studies and numerical modelling methods are significant in terms of identifying the effective forces occurring during natural stone cutting with circular sawblades. In this study, experimental investigation was performed on real marble, known as Afyon White Marble, using a fully automatic circular sawblade stone cutting machine. Then, numerical modelling of circular sawing was performed with commercially available software called PFC3D. A discrete-element model of the sawing process was developed, and various numerical models were performed for different peripheral speeds and advance rates in compliance with the actual cutting operation being carried out in the laboratory. Finally, data obtained from the experimental studies were compared with the modelling data. A comparison indicates that the reactional cutting forces obtained by means of the numerical modelling are in good agreement with the results of the laboratory measurements. Consequently, the cutting operation can be determined quickly and economically. A literature review showed that, through this study, numerical modelling of the circular sawblade stone cutting process was successfully performed for the first time. It was envisaged that this would dynamically help in the examination of distinct factors in the area of natural stone processing by numerical modelling and in the illustration of the sawing mechanism.

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Investigation of the Effect of Axial Cutting Force on Circular Diamond Sawblade Used in Marble Cutting Process

Cited by 29 publications

References 7 publications

Determination of the wear performance of diamond saw blades using inductively coupled plasma

Determination of the wear performance of diamond saw blades using inductively coupled plasma

Determination of Cutting Force and Specific Energy the Processability of Marbles with Computer Numerical Controlled (CNC) Machine

Determination of reactional cutting forces on a circular sawblade machine by using experimental studies and numerical modelling

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