Epoxidized silicone rubber with an epoxy content of 5%
(ESR-5)
was introduced to improve the compatibility of the polyamide 6 (PA6)/poly(dimethylsiloxane)
(PDMS) composite. The effects of the ESR-5 on the molecular structure,
interfacial morphology, and toughness and thermal properties of the
PA6/PDMS composite were investigated using nuclear magnetic resonance
(NMR) spectroscopy, Fourier transform infrared (FT-IR) spectroscopy,
differential scanning calorimetry (DSC), scanning electron microscopy
(SEM), atomic force microscopy (AFM), and dynamic thermomechanical
analysis (DMA). The FT-IR spectra and torque rheological testing confirmed
the reaction between the epoxy group of ESR-5 and the carboxyl group
at the end of PA6. The AFM and SEM images confirmed that the ESR-5
altered the interfacial thickness and remarkably decreased the average
size of the dispersed rubber particles, which enhanced the interfacial
compatibility. At a rubber content of 20% by weight in PA6/PDMS composites,
the optimum impact strength at −60 °C, which is 469% higher
than pure PA6, was obtained with an ESR-5 content of 50% in rubber
phase.