The convective heat and mass propagation inside dies are used to determine the characteristics of coated wire products. As a result, comprehending the properties of polymerization mobility, heat mass transport, and wall stress concentration is crucial. The wire coating procedure necessitates an increase in thermal performance. As a result, this research aims to find out how floating nanoparticles affect the mass and heat transport mechanisms of third-grade fluid in the posttreatment for cable coating processes in presence of a magnetic field with time-dependent viscosity. For nanofluids, the Buongiorno model is used. The model equations are developed using continuity, momentum, and energy in the presence of nanoparticle and time-dependent variable viscosity. We propose a few nondimensional transformations that are relevant. The numerical technique Runge-Kutta fourth method is used to generate numerical solutions for nonlinear systems. Pictorial depictions are used to examine the effects of various factors in the nondimensional flow. Furthermore, the numerical results are also verified analytically using Homotopy Analysis Method (HAM). The analytical findings of this investigation reveal that within the Reynolds modeling, the stress on the whole wire surface combined shear forces at the surface predominate the Vogel model. The contribution of nanomaterials on force on the entire surface of wire and shear forces at the surface appears positive. A non-Newtonian feature can increase the capping substance’s velocity. This research could aid in the advancement of wire coating technologies. For the very first instance, the significance of nanotechnology during wire coating evaluation is explored utilizing time-dependent variable viscosity regarding the magnetic field. For time-dependent viscosity, two alternative models are useful. The Lorentzian strength (a resistive form of force) increases in magnetic strength increases. As a result of the increased magnetic field, the motion of the polymerization in a die decreases. It is clear that increasing the intensity of Nb increases the heat transfer. The innovative fragment of the present study is to scrutinize the magnetized third-grade nanofluid for wire coating with variable viscosity inside the pressurized coating die, which still not has been elaborated in the available works to date. Consequently, in the restrictive sense, the existing work is associated with available work and originated in exceptional agreement.