The etch characteristics of hard masked MTJ (Magnetic Tunnel Junctions) stacks were investigated using inductively coupled plasma reactive ion etching in a CH 3 COOH/Ar gas mixture as a function of gas mixture concentration and etch time. A high degree of anisotropy in the etch profile and fast etch rates were achieved when the MTJ stacks were etched in the CH 3 COOH/Ar gas mixture. When etched in 25% CH 3 COOH for 3 min, a stack: space ratio of 1:1 was obtained and EDS analysis showed no significant redeposition along the sidewall. A high degree of anisotropy was accomplished without redepositions or etch residues.Magnetic tunnel junction (MTJ) stacks etching in halogen containing gas mixtures (Cl 2 /O 2 /Ar, BCl 3 /Ar and HBr/Ar) was previously reported. 1-4 Generally, good etch profiles and fast etch rates of the MTJ stacks are achieved via formation of volatile etch byproducts that can be easily sputtered off. However, this particular gas chemistry has several drawbacks, such as the high toxicity of halogen gases, post etch corrosion and subsequent magnetization loss. 4,13 Recent studies have focused on developing etching processes that employ non corrosive gas mixtures containing C, H, O and N, such as CO/NH 3 , CH 3 OH/Ar, CH 3 OH/H 2 O, CH 4 /Ar and CH 4 /O 2 /Ar. 5-12 MTJ stacks etching in such non corrosive gas mixtures mainly proceeds via oxidation of metals in the MTJ stack that compose each layer, formation of a protective layer and ion bombardment, which enables moderate etch rates and good etch profiles without any post etch degradation of the MTJ stacks. However, the lack of chemically reactive species in the plasma chemistry that can produce volatile etch byproducts results in heavy sidewall redeposition under certain conditions. Ion bombardment induced etch damage is also a major concern. 12 The main goal of this study was to introduce CH 3 COOH as an alternative gas for MTJ stacks etching and investigate the inductively coupled plasma reactive ion etching (ICPRIE) characteristics of MTJ stacks in a CH 3 COOH/Ar gas mixture. MTJ stacks were prepared by direct-current (dc) magnetron sputtering on a SiO 2 /Si substrate. The structure of the MTJ stacks used in this study was W(70)/TiN(100)/Ru(5)/CoFeB(2)/MgO(0.8)/ CoFeB(1.5)/Ru(0.8)/CoFe(1.5)/PtMn(15)/TiN(45)/Oxide (nm unit), among which W (70) and TiN (100) were employed as hard masks. The hard mask layers were patterned by E-beam lithography using a negative E-beam resist, then etched by ICPRIE using a Cl 2 /C 2 F 6 /Ar gas mixture. The final patterns were 90 × 90 nm 2 square array stacks of a 1:1 ratio between stacks.The MTJ stacks were etched using a conventional ICPRIE system (A-Tech System, Korea) equipped with a main chamber and a load lock chamber. Liquid CH 3 COOH (Sigma-Aldrich 99.9% purity) was evaporated using a bubbler, and a line heating system was employed to prevent condensation. CH 3 COOH vapor was fed into the main chamber with Ar gas as the etch gas. The etch rate and etch profiles of the MTJ stacks were examined under varying con...