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Given the dominant failure mode of steel bridge deck pavement layers, which is flexural–tensile damage, the dynamic modulus parameters conventionally determined through uniaxial compression testing are found to be inadequate for the design or performance analysis of these layers. In order to simulate the actual stress of a pavement structure under wheel load, the four-point bending fatigue test method and uniaxial compression test method are used to measure the dynamic modulus of an epoxy asphalt mixture, and the differences between the two test methods are analyzed. Furthermore, the four-point bending fatigue test is employed to investigate the dynamic modulus and phase angle properties across varying temperatures and frequencies, facilitating the creation of master curves for these properties and utilizing Sigmoidal models to correlate dynamic modulus data at diverse temperature conditions. This study delves into the influence of epoxy resin content, mixture composition, and aging on the dynamic modulus. The experimental results show that the dynamic modulus measured by uniaxial compression exceeds that obtained from bending fatigue tests, with the difference initially increasing and then decreasing as temperature rises. This discrepancy significantly impacts the mechanical calculations of pavement layers, underscoring the importance of selecting the appropriate testing method. Temperature, frequency, and epoxy resin content have pronounced effects on the viscoelastic properties of the mixtures. Specifically, as temperature increases, the dynamic modulus undergoes a decrease, whereas the phase angle exhibits an increase. Additionally, the dynamic modulus augments with an increase in loading frequency, while the phase angle exhibits varied trends with frequency shifts across different temperatures. Both the WLF and Sigmoidal models are effective in constructing master curve representations for the dynamic flexural modulus and phase angle. The incorporation of epoxy resin transforms asphalt from a primarily viscous to a more elastic material, significantly enhancing the viscoelastic properties of the mixture. Notably, mixtures with 50% and 60% epoxy resin content exhibit comparable dynamic moduli and phase angles, while displaying notably superior performance compared to those with 40% epoxy resin content. For large-scale steel bridge deck pavement, 50% epoxy resin content is recommended. Moreover, epoxy asphalt mixtures demonstrate robust aging resistance, with minimal variations in the dynamic modulus and phase angle before and after aging. The research results can enable the acquisition of dynamic modulus and phase angle data in the whole temperature domain and the whole frequency domain, and provide reliable mixed performance parameters for the study of different application environmental performance of steel bridge deck pavement.
Given the dominant failure mode of steel bridge deck pavement layers, which is flexural–tensile damage, the dynamic modulus parameters conventionally determined through uniaxial compression testing are found to be inadequate for the design or performance analysis of these layers. In order to simulate the actual stress of a pavement structure under wheel load, the four-point bending fatigue test method and uniaxial compression test method are used to measure the dynamic modulus of an epoxy asphalt mixture, and the differences between the two test methods are analyzed. Furthermore, the four-point bending fatigue test is employed to investigate the dynamic modulus and phase angle properties across varying temperatures and frequencies, facilitating the creation of master curves for these properties and utilizing Sigmoidal models to correlate dynamic modulus data at diverse temperature conditions. This study delves into the influence of epoxy resin content, mixture composition, and aging on the dynamic modulus. The experimental results show that the dynamic modulus measured by uniaxial compression exceeds that obtained from bending fatigue tests, with the difference initially increasing and then decreasing as temperature rises. This discrepancy significantly impacts the mechanical calculations of pavement layers, underscoring the importance of selecting the appropriate testing method. Temperature, frequency, and epoxy resin content have pronounced effects on the viscoelastic properties of the mixtures. Specifically, as temperature increases, the dynamic modulus undergoes a decrease, whereas the phase angle exhibits an increase. Additionally, the dynamic modulus augments with an increase in loading frequency, while the phase angle exhibits varied trends with frequency shifts across different temperatures. Both the WLF and Sigmoidal models are effective in constructing master curve representations for the dynamic flexural modulus and phase angle. The incorporation of epoxy resin transforms asphalt from a primarily viscous to a more elastic material, significantly enhancing the viscoelastic properties of the mixture. Notably, mixtures with 50% and 60% epoxy resin content exhibit comparable dynamic moduli and phase angles, while displaying notably superior performance compared to those with 40% epoxy resin content. For large-scale steel bridge deck pavement, 50% epoxy resin content is recommended. Moreover, epoxy asphalt mixtures demonstrate robust aging resistance, with minimal variations in the dynamic modulus and phase angle before and after aging. The research results can enable the acquisition of dynamic modulus and phase angle data in the whole temperature domain and the whole frequency domain, and provide reliable mixed performance parameters for the study of different application environmental performance of steel bridge deck pavement.
Both epoxy resin (ER) and SBS are considered effective pavement materials for avoiding ruts. However, epoxy resin asphalt suffers from poor low-temperate performance and a high material cost in practical applications. Aiming to tackle these issues, a new type of composite asphalt modifier (ER-SBS) has been fabricated by combining epoxy resin with SBS. This work prepared modified asphalt with different doping amounts using the above composite asphalt modifier (ER-SBS), intending to explore the properties of composite-modified asphalt and the modification mechanism of the modifier. Furthermore, the effects of the composite modifier at different doping amounts on the viscoelastic property of asphalt were explored through rheological tests, and then the prepared composite-modified asphalt was compared with matrix asphalt and SBS-modified asphalt. In addition, the modification mechanism of the composite modifier was investigated by fluorescence microscopy and infrared spectroscopy. The difference in pavement performance between the composite-modified asphalt and SBS-modified asphalt was compared by a rut test and dynamic modulus test. The research results showed that the composite modifier improved the high- and low-temperature performances and viscoelastic property of matrix asphalt. When the doping amount was raised to 9%, the composite-modified asphalt exhibited better a modification effect than SBS-modified asphalt. The rut test results indicated that composite-modified asphalt demonstrated a stronger deformation resistance than SBS-modified asphalt. The dynamic modulus test showed that the composite-modified asphalt has better viscoelastic properties and temperature sensitivity. Fluorescence microscopy suggested that the crosslinking between the composite modifier and asphalt forms a mesh structure which greatly improves its resistance to deformation. From infrared spectroscopy, the composite modifier clearly functions as a physical modifier.
Ultra-thin overlays (UTOL) are a standard highway pre-maintenance method used to improve the road surface performance of asphalt pavements and to repair minor rutting and cracking. However, the thin thickness makes it very sensitive to external changes, which increases its wear and shortens its life. So, this paper aims to prepare a durable and skid-resistance asphalt ultra-thin overlay using epoxy asphalt (EA) and steel slag. First, the physical properties of EA were characterized by penetration, softening point, flexibility, and kinematic viscosity tests. The dynamic shear rheometer (DSR) test characterizes EA’s rheological properties. Differential Scanning Calorimetry (DSC), kinematic viscosity, and Fourier transform infrared spectroscopy (FTIR) characterized the EA’s curing process. Finally, the pavement performance of an epoxy ultra-thin overlay (EUTOL) prepared with EA and steel slag was tested. The results show that the epoxy resin particles increase with the increase in epoxy resin dosage, and at 40%, its epoxy particles are uniformly distributed with the most significant area share. With the addition of epoxy resin, the needle penetration of EA decreases and then increases, the flexibility decreases at a slower rate, and the softening point rises significantly. Moreover, the growth of the elastic component in EA significantly improved the high-temperature viscoelastic properties. Considering its physical and rheological properties, the optimal doping amount of 40% was selected. By analyzing the curing behavior of EA (optimum dosage), the combination temperature of EA is 150 °C, which meets the needs of mixing and paving asphalt mixtures. After 12 h of maintenance at 120 °C, its reaction is sufficient. The skid-resistance durability, high-temperature, low-temperature, water stability, and fatigue resistance of UTOL can be effectively improved using steel slag coarse aggregate.
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