It can be ensured safe and reliable operation of a metallic
structure by monitoring the positions which are easy to
crack. Because the channel changes with the environment, a tag
sensor in the ultra high frequency (UHF) is vulnerable to
interference. This paper aims to investigate the reliability of
passive RFID sensor systems with a reference tag for crack detection
of aluminum alloy structures when the condition of reading distance
and surrounding environment changes. The impedance and gain of tags
are simulated, which provides theoretical basis for experimental
analysis. With an increase of crack depth, the impedance of the
sensor tag shifts to the low frequency direction, and the reference
tag changes slightly. When dual tags are placed orthogonally, the
gain of the sensor tag changes greatly, which means that it is more
sensitive to crack depth. The backscatter power of the sensor tag
shows a decline trend, and the power of the reference tag remains
unchanged. The sensor features a linear response with the variation
of crack depth. The sensitivity of crack characterization is better
when dual tags are placed orthogonally.