Lignocellulosic agricultural waste is an abundant renewable
feedstock
that can be utilized as a sustainable source of biomass-based plastics.
Ideally, it is used without discarding any components, including cellulose,
hemicellulose, and lignin. However, their utilization as lignocellulose-based
plastics has been limited because of the low compatibility between
the polysaccharides and lignin derivatives and the resulting poor
mechanical properties of the final products. Here, we demonstrate
a facile but highly controllable conversion of sugarcane bagasse into
valuable thermoplastics by utilizing the excellent solubility and
unique organocatalytic abilities of an ionic liquid, 1-ethyl-3-methylimidazolium
acetate. In a homogeneous and one-pot chemical modification reaction
system, the substitution ratio of an aromatic benzoyl group to an
aliphatic hexanoyl group in the bagasse derivative was adjusted by
the ratio of acyl reagents used. Moreover, the allocation of these
two acyl groups to polysaccharide and lignin components in bagasse
was successfully controlled only by exchanging the order of the acyl
reagents introduced into the reaction system. The controlled introduction
of the acyl groups into bagasse achieved a homogeneous polymer phase
in the resultant multicomponent hot-pressed film, resulting in enhanced
mechanical properties such as sufficient tensile strength (∼20
MPa) and excellent ductility with a high strain energy density (∼5
MJ m–3).