n the past 10 years, great advances in 3-dimensional (3-D)printing technology have been made. Increasingly, otolaryngologists are investigating new ways to use the technology, from implantable stents to surgical simulation tools. 1 One such application that has been explored by several studies in the literature is 3-D printing temporal bones. A number of models have been described and evaluated with generally positive feedback. [2][3][4][5][6][7][8][9] What has not been described in the literature, however, is the safety of drilling 3-D-printed temporal bones. When surgical drills are used on the printed models, they will cut the material into pieces, which may be small enough to aerosolize, and the heat from the drill may volatilize components. Much like bone dust, particles from the material can be seen spraying off of the model during drilling. This raises the question of whether there may be harmful chemicals being produced that the surgeon may inhale and whether additional protection is necessary, such as is the case for asbestos and certain chemicals. The objective of the present study was to investigate whether the surgeon may be exposed to airborne contaminants when conducting high-speed drilling on 3-D-printed models and to determine whether there is a need for exposure control measures beyond standard personal protective equipment.
MethodsInstitutional review board approval is not required for occupational safety testing at our institution. Three separate IMPORTANCE Three-dimensional (3-D) printing of temporal bones is becoming more prevalent. However, there has been no measure of the safety of drilling these models to date. It is unknown whether the heat and sheer from the drill may create harmful volatile organic compounds (VOCs).OBJECTIVE To determine the level of exposure to airborne contaminants when conducting high-speed drilling on 3-D-printed models and to explore whether there is a need for exposure control measures.
DESIGN, SETTING, AND PARTICIPANTSIn this occupational safety assessment carried out in a temporal bone laboratory, 3 individual 3-D-printed temporal bones were made using 3 different materials commonly cited in the literature: polylactic acid (PLA), photoreactive acrylic resin (PAR), and acrylonitrile butadiene styrene (ABS). Each model was drilled for 40 minutes while the surgeon wore a sampling badge. Sampling was conducted for airborne concentrations of VOCs and total particulate (TP). Monitoring for VOCs was conducted using Assay Technology 521-25 organic vapor badge worn at the surgeon's neckline. Monitoring for TP was conducted using a polyvinyl chloride filter housed inside a cassette and coupled with an SKC AirChek 52 personal air-sampling pump. Samples were collected and analyzed in accordance with NIOSH Method 500.
MAIN OUTCOMES AND MEASURES Presence of VOCs and TP count exposures at OccupationalSafety and Health Administration (OSHA) actionable levels.RESULTS Results of the VOC sample were less than detection limits except for isopropyl alcohol at 0.24 ppm for PAR. The T...