The properties of polymer nanocomposites (PNCs) greatly
depend
on the dispersion of nanoparticles within the polymer matrix. In
this work, linear high-density polyethylene grafted with SiO2 nanoparticles (HDPE1289-g-SiO2, where
1289 indicates the weight-average molar mass of the grafted polyethylene)
was synthesized via the “grafting to” method and added
to PE matrices with three different molecular weights and branching
degrees (LDPE4k, LDPE34k, and HDPE67k) by a solution blending method.
The dispersion and crystallization behaviors of PE/HDPE1289-g-SiO2 PNCs were studied by transmission electron
microscopy (TEM), small-angle X-ray scattering (SAXS), differential
scanning calorimetry (DSC), and polarized light optical microscopy
(PLOM). In a low-density polyethylene (LDPE4k) matrix with a small
ratio of matrix-to-grafted chain length (P/N), HDPE1289-g-SiO2 nanoparticles
are better dispersed when compared with unmodified SiO2, a result related to the low P/N (entropic effect). With the increase of the molecular weight of
the matrix (LDPE34k) with high P/N, both the HDPE1289-g-SiO2 and unmodified
SiO2 nanoparticles have a poor dispersion with nanoparticles’
aggregates in the matrix and similar nucleation effects on the matrix.
In the above two systems, we used the P/N parameter commonly used for linear systems as an approximation because
the 13C NMR results showed that LDPE4k and LDPE34k contain
only butyl and longer branches (≥6C). Interestingly, in the
high-density polyethylene (HDPE67k) matrix with high P/N, HDPE1289-g-SiO2 nanoparticles
are better dispersed than unmodified SiO2 due to the miscibility
between the grafted and matrix polyethylene (enthalpic effect). For
the HDPE67k matrix, HDPE1289-g-SiO2 nanoparticles
exhibit a supernucleation effect on HDPE, with the nucleation efficiency
higher than 100% due to their good dispersion. Our results show that
for the PE/HDPE1289-g-SiO2 PNCs, the lower
the P/N or the more similar the
chain structure of the grafted and matrix polymer is, the better the
dispersion of HDPE1289-g-SiO2 nanoparticles,
thus improving their nucleation ability.