Key Control Characteristics of Carbon Black Materials for Fuel Cells and Batteries for a Standardized Characterization of Surface Properties

Abstract

Carbon Blacks (CBs) are primarily used in electrocatalysis as support materials for nanoparticulate electrocatalysts. In fuel cells, CBs, catalysts, and proton conductive polymers (ionomers) undergo a dispersion/homogenization process for electrode coating. The interactions between components in dispersion and the surface of CB particles are complex. The surface characteristics of CB particles impact slurry formulation, electrode coating, and the resulting electrode layer, affecting fuel cell and battery performance and durability. This study investigates commercially available CBs such as Vulcan XC72R, Ketjen Black EC‐300J, Ketjen Black EC‐600JD, and Super C65, focusing on application‐relevant key control characteristics (KCCs). The KCCs include physicochemical features like electrical conductivity (electron transport through the catalyst layer, CL), oxygen‐containing surface groups (hydrophilicity/phobicity of the CL, catalyst functionalization), surface basicity/acidity, ionomer adsorption, and particle dispersibility (catalyst ink stability). KCCs are determined by particle bulk electrical conductivity, Boehm titration (BT), isoelectric point (IEP), and Hansen solubility parameters (HSP). HSP, understood as similarity parameters for particles, indicate how nanoparticle surfaces interact with liquids during dispersion. The proposed KCCs serve as a starting point for characterizing CBs and guiding product design to obtain meaningful structure‐property relationships, essential for a successful energy transition.