One main challenge
to utilize cellulose-based fibers as the precursor
for carbon fibers is their inherently low carbon yield. This study
aims to evaluate the use of keratin in chicken feathers, a byproduct
of the poultry industry generated in large quantities, as a natural
charring agent to improve the yield of cellulose-derived carbon fibers.
Keratin–cellulose composite fibers are prepared through direct
dissolution of the pulp and feather keratin in the ionic liquid 1,5-diazabicyclo[4.3.0]non-5-enium
acetate ([DBNH]OAc) and subsequent dry jet wet spinning (so-called
Ioncell process). Thermogravimetric analysis reveals that there is
an increase in the carbon yield by ∼53 wt % with 30 wt % keratin
incorporation. This increase is comparable to the one observed for
lignin–cellulose composite fibers, in which lignin acts as
a carbon booster due to its higher carbon content. Keratin, however,
reduces the mechanical properties of cellulose precursor fibers to
a lesser extent than lignin. Keratin introduces nitrogen and induces
the formation of pores in the precursor fibers and the resulting carbon
fibers. Carbon materials derived from the keratin–cellulose
composite fiber show potential for applications where nitrogen doping
and pores or voids in the carbon are desirable, for example, for low-cost
bio-based carbons for energy harvest or storage.