Robotic systems are essential to technological development in the industrial, medical, and aerospace sectors. Nevertheless, their use in different applications requires that the robot have the best possible execution efficiency. For this, a robot with specific optimized characteristics is necessary to impact the performance of the specific task. Different techniques have been used in robot optimization, the most widely used being genetic algorithms (GA) and particle swarm optimization (PSO). However, there are optimization algorithms with high convergence speeds inspired by animal behavior, whose application in robot optimization has not been reported. In this work, bio-inspired algorithms Harris hawks optimization (HHO) and Grey wolf optimizer (GWO) are applied to a six-degree-of-freedom (6DOF) robot arm design through kinematic optimization. The lengths of the main robot links are optimized to improve the workspace volume and obtain a better-conditioned robot using the structural length index (SLI) and global condition index (GCI) as objective functions. A comparison is made between the proposed algorithms and GA and PSO regarding convergence speed, computational load, and optimality. Similar behavior has been found for HHO, GWO, and PSO compared to GA for both indexes. For the GCI problem, an average improvement of 14% was found when optimizing an industrial robot arm. Furthermore, multiple runs experiment is performed to test the robustness of the algorithms. The results show that HHO is the best technique to obtain an optimal robot design because it needs less than ten iterations to provide a better result despite its computational load.INDEX TERMS Evolutionary computation, genetic algorithms, grey wolf optimizer, harris hawk optimizer, particle swarm optimization, robot kinematics.