A facilely catalytic approach to
prepare weakly entangled ultra-high-molecular-weight
polyethylene (UHMWPE) with a fine particle size is reported with the
polyhedral oligomeric silsesquioxane (POSS)-modified MgCl2-based Ziegler–Natta catalyst. CO in situ FTIR spectroscopy, X-ray photoelectron spectroscopy, scanning electron
microscopy, transmission electron microscopy, and N2 adsorption
and desorption experiments revealed that the POSSs can coordinate
with the MgCl2(110) plane, acting as adhesives with a cage
structure to be in situ embedded into the MgCl2-based support. This in situ embedding of
POSS facilitated the uniform dispersion of POSS nanoparticles, contributing
the isolation effect for active TiCl4 sites in the molecular
scale, thus synthesizing the weakly entangled UHMWPE with exceptional
activities. Simultaneously, the MgCl2-based catalysts afforded
UHMWPE particles with small sizes, where POSS-modified catalysts brought
the UHMWPE particle size down to below 200 μm, thanks to their
considerable activities. To the best of our knowledge, this is the
first time that nascent UHMWPE with a less entangled state and a fine
particle size was synthesized. This combination of structural advantages
enables substantial improvements in the toughness/stiffness/strength
balance of nascent UHMWPE, especially for the impact strength which
can reach 113.6 kJ/m2 with a relatively low molecular weight.