ABSTRACT:Kinetic and viscosity relations for polyurethane network polymerization were analyzed. A rigid foam formulation consisting of a polymeric isocyanate (functionality ca. 2.7) and a polyether polyol (functionality ca. 4.5), was selected. The kinetics were studied with adiabatic temperature rise and chemical techniques. An overall second-order reaction and an activation energy, E= 5!.2 kJ mol-1 , were obtained. The viscosity rise was correlated with the reaction extent and the weight average molecular weight.· The dependence of viscosity on the latter was of mth order, with m greater than 3.4. This high parametric sensitivity is associated with the formation of branched structures from the beginning of the reaction.KEY WORDS Thermosetting Polyurethanes I Polyurethane Kinetics I Polyurethane Viscosity I Kinetic-Viscosity Relations I Polyurethane Foams IThe processing of thermosetting materials requires a kinetic-viscosity characterization of the system. This is particularly relevant to the analysis of flow through ducts and the filling of molds. 1 • 2 The viscosity (I]) of the polymerizing mixture is best characterized by the weight-average molecular weight (Mw), since both IJ and Mw become infinite at the gel point. 3 On the other hand, an empirical expression relating the viscosity to the extent of reaction (x) and also accounting for the fact that IJ becomes infinite at the gel point (xg) is adequate for design purposes. 4 Several studies on rheological changes during polymerization for polyurethanes have been reported in literature. 4 -7 All of them deal with reaction injection molding (RIM) formulations. The purpose of this paper is to present and discuss the results for rigid foam formulations. There is a significant difference between both kinds of formulations which is the average functionality of reactants. Rigid foams are usually made with reactants (one or both) of high functionality to attain a sufficient rigidity at a relatively low reaction extent. That is to say, the gel conversion for foam-* To whom all correspondence should be addressed.ing is lower than for reaction mJection molding. This may have a bearing on the rheological behavior. On the other hand, a kinetic-viscosity characterization of a rigid foam formulation might be useful for a detailed analysis of the foaming process.
EXPERIMENTALA typical formulation for rigid foams was selected. The polymeric isocyanate was a polymethylenepolyphenyl isocyanate (PAPI 135, Upjohn), with an average functionality f..= 2. 7 as reported by the supplier. The NCO content was determined by dissolving a sample in a solution of dibutylamine in toluene and back titrating with HCl in the presence of bromocresol green (ASTM-D-1638-70). The resulting equivalent weight was 154.7 gjeq. It was reacted with a polyether polyol based on sorbitol (NIAX LS 490, Union Carbide) with an OH value of 490mg KOH g-1 polyol. The polyol was dehydrated under vacuum for 4 hours at 65°C. A number-average molecular weight of 521 was determined by cryoscopy in dioxane. The res...