The
conversion of solid waste into secondary resources has become
a prerequisite for the sustainable development of the industry. This
study focused on the development of the detoxification process for
spent carbon cathode (SCC) without environmental pollution risks and
the exploration of the recycling direction of recovered carbonaceous
materials. First, the mechanism of thermodynamic conversion and decomposition
of toxic substances was explored. Parameters of NaOH–Na2CO3 binary molten salt roasting were optimized
through an orthogonal design and a single-factor experiment, and gas
release behavior during detoxification treatment was investigated.
Results showed that most of the fluoride and cyanide were dissociated
and decomposed, and the leaching concentration of fluoride and cyanide
was as low as 7.58 and 0.12 mg/L after detoxification treatment, respectively.
Then, a multistage recovery process of fluorine from fluorine-containing
leachate was designed, and the comprehensive utilization of exhaust
gas and the recycling of the reaction reagent were realized simultaneously.
The possibility of recovering graphitized carbon blending to prepare
carbon anodes was discussed in detail, and the catalytic mechanism
of main impurity elements on the O2/CO2 reactivity
of carbon anodes was investigated via density-functional-based tight
binding (DFTB). The results showed that the Boudouard reaction and
carbon–O2 reaction were affected because of the
presence of Ca or Na, and the recovered graphitized carbon with a
low blending ratio was more suitable for the preparation of carbon
anodes. Finally, an economic benefit analysis was conducted to evaluate
the industrial application potential of the proposed detoxification
treatment. Compared with landfills, the proposed process reduced the
disposal cost while eliminating environmental pollution risks and
realized the on-site recovery and reuse of valuable components, showing
considerable environmental and economic benefits.