Catalytic cracking
of Arab Super Light (ASL) crude oil (containing
46.1 wt % naphtha-range fraction) was studied over zeolite Y- (Y-Cat)
and MFI-based (Z-Cat) catalysts at 500–575 °C. Experiments
were conducted in a riser simulator by varying the residence times
from 1 to 10 s. ASL crude oil and the cracked products were divided
into heavy fraction, naphtha, and C1–C4 gases. Experimental results showed that additional naphtha is formed
due to the cracking of the heavy fraction, and the formation of C1–C4 gaseous products occur mostly via cracking
of naphtha. An increase in reaction time or temperature showed a more
pronounced effect on the propylene yield compared to that of ethylene.
Z-Cat produced more ethylene and propylene, which was attributed to
its higher acidity, shape selectivity, and the higher hydrogen transfer
reaction over Y-Cat. A three-lump model was appropriate for kinetic
modeling of the catalytic cracking of ASL over Y-Cat. Comparison of
the activation energies and rate constants showed that conversion
of the heavy fraction to naphtha (E
HN =
9.89 kcal/mol) was easier compared to the cracking of naphtha to C1–C4 gaseous products (E
NG = 15.79 kcal/mol). Direct cracking of heavy fraction
to C1–C4 gaseous products was found to
have highest activation energy (E
HG =
79.89 kcal/mol) in the reaction scheme.