Previously,
we have reported the successful preparation of micrometer-sized
poly(methyl methacrylate) particles without submicrometer-sized byproduct
particles by microsuspension iodine-transfer polymerization (ms ITP), in which the radical exit depression (RED) effect
was expected, with the benzoyl peroxide initiator at 8 wt % relative
to the monomer. However, it was difficult to apply it simply under
a similar condition for methyl acrylate (MA), which is more hydrophilic
than methyl methacrylate (MMA), because the polymerization rate in
the water phase (R
p
w) arising from the oligomer radicals exiting
from the monomer droplets is high, resulting in a lot of submicrometer-sized
byproduct particles. In this study, the problem was overcome by utilizing
a two-step temperature process in the microsuspension polymerization
with iodoform (ms I) of MA, which supports the proposed
mechanism in the ms ITP of MMA in the previous paper.
Although the control of the molecular weight (M
n) and the molecular weight distribution (M
n/M
w) was restricted, the
preparation of micrometer-sized particles without byproduct particles
was realized and a high conversion was reached within a practical
time that meets the demands of the industry by utilizing the ms I. The optimal conditions for MA were 70 °C for
2 h, followed by 80 °C for 4 h with a high content of initiator
(8 wt % relative to a monomer).