EPRI-supported research has identified critical material information regarding the factors affecting the performance of creep strength-enhanced ferritic steels, in general, and Grade 91 steel, in particular. EPRI recommendations emphasize that a five-point, integrated strategy should be used for the effective life management of components fabricated from tempered martensitic steels.is integration promotes a balanced use of resources which, when properly focused, reduces uncertainty regarding creep and fracture behavior. Tighter control of processes from steel making, steel processing, and heat treatment ensures that alloys with deficient properties never enter service. One cornerstone of this proactive approach is the definition of 'Metallurgical Risk' which links the presence of inclusions and trace elements to the susceptibility for creep damage. e improved confidence in the high temperature performance of CSEF steel components promotes reliability, increases efficiency, and minimizes the risk of component fracture.
Background and IntroductionEPRI-coordinated, industry-sponsored research projects in creep strength-enhanced ferritic (CSEF) steels began in 2007 with a major effort to improve the life management of Grade 91 steel components. Since this initial project included more than 40 project participants and over $4 million in industry funding, several key follow-on projects have been completed or continue today. is series of related projects, illustrated in the schematic diagram shown in Figure 1, provides a critical base of information linking steel making and fabrication to microstructure and performance under simple and complex loading conditions. ese projects exemplify the EPRI mission statement "to provide thought leadership, industry expertise, and collaborative value to help the electricity sector . . . and addressed through effective research and development programs for the benefit of society."It is important to emphasize that the learnings and findings were realized with direct input and perspective from stakeholders representing the entire electricity supply chain. A general outcome from this research is that for metallurgically complex steels, testing programmes should establish high temperature performance on steel sections which are carefully chosen and well characterized, and the full pedigree of the steel cast selected is known. Full details of the research performed and the reports, position papers, and documents are available from the EPRI website. Selected achievements directly linked to materials factors are summarized below.(1) Detailed research examining the microstructure of tempered martensitic ferritic steels has provided key information concerning the rate controlling damage mechanisms for different conditions. Degradation during creep has been linked to many different factors; these include the formation of new phases, coarsening/dissolution of carbides, recovery of the dislocation substructure, and the nucleation, growth, and linking of microvoids [1][2][3][4]. Much of the prior...