Knowledge-Based Structure Optimization Design for Boom of Excavator

Abstract

During the design optimization of the excavator boom, there are many design variables and complicated processes. The original optimization methods mainly focused on the optimization of mathematical models, and they lacked consideration in the use of domain knowledge, design-specification knowledge, expert experience knowledge, and historical examples. In order to comprehensively utilize the domain knowledge and expert experience knowledge, this study uses the optimization process analysis, uses knowledge expression and coding processing technology to encode the boom structure, builds an optimal design coding system based on knowledge guidance, and realizes the automatic optimization design of the boom structure. In the process of constructing the knowledge-oriented optimization system, to realize the reuse of the knowledge of the boom structure design in the numerical optimization iteration, a knowledge processing flowchart of the boom structure design is constructed. The concept of “shape distance” is proposed to judge the similarity feature matrix of the boom structure coding. To evaluate whether the stress distribution is uniform, a fast prediction model based on stress characteristic regions is constructed. The research results show that, under the comprehensive consideration of the four working conditions, the knowledge-guided optimization of the boom structure can avoid the deformity in the optimization process, accelerate the calculation speed of the optimization model, and improve the optimization quality of the model.

Design of Experiments (DOE): Applications and Benefits in Quality Control and Assurance

“…• Process Design and Standardization: Well-designed processes with clear specifications and standard operating procedures (SOPs) play a vital role in optimizing quality and minimizing waste. Factors such as process layout, equipment selection, workflow efficiency, and error-proofing mechanisms can significantly impact the quality of output and waste generation [17,18].…”