Ceramic nanobelt
catalysts consisting of Fe–Al–O
spinel modified with potassium were synthesized for CO2 hydrogenation into hydrocarbons. Nanobelts and hollow nanofibers
were produced utilizing the internal heat released by oxidation of
the organic component within the fibers. This extremely fast and short
heating facilitated crystallization of the desired phase, while maintaining
small grains and a large surface area. We investigated the effects
of mat thickness, composition, and heating rate on the final morphology.
A general transformation mechanism for electrospun nanofibers that
correlates for the first time the mat’s thickness and the rate
of oxidation during thermal treatment was proposed. The catalytic
performance of carburized ceramic K/Fe–Al–O nanobelts
was compared to the K/Fe–Al–O spinel powder. The electrospun
catalyst showed a superior carbon dioxide conversion of 48% and a
selectivity of 52% to light C2–C5 olefins,
while the powder catalyst produced mainly C6
+ hydrocarbons. Characterization of steady state catalytic materials
by energy-dispersive X-ray spectroscopy, X-ray diffraction, X-ray
photoelectron spectroscopy, high-resolution transmission electron
microscopy, and N2-adsorption methods revealed that high
olefin selectivity of the electrospun materials is related to a high
extent of reduction of surface iron atoms because of more efficient
interaction with the potassium promoter.