2010
DOI: 10.1021/la101721v
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Large-Scale Colloidal Self-Assembly by Doctor Blade Coating

Abstract: This article reports a simple, roll-to-roll compatible coating technology for producing 3D highly ordered colloidal crystal-polymer nanocomposites, colloidal crystals, and macroporous polymer membranes. A vertically beveled doctor blade is utilized to shear align silica microsphere-monomer suspensions to form large-area nanocomposites in a single step. The polymer matrix and the silica microspheres can be selectively removed to create colloidal crystals and self-standing macroporous polymer membranes. The thic… Show more

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Cited by 157 publications
(100 citation statements)
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“…When the refractive indexes of such media and the silica particles are nearly matched, repulsion force between the particles become dominant, which results in colloidal structures with long-range order. To control the overall shape of composite colloidal crystals, doctor-blade coating and spin-coating processes are used for fl at fi lms [17,18], and confi ned geometries have been adapted for other shapes such as spheres, ellipsoids, fi bers and lined structures [19]. Formation processes involving dispersion in crosslinkable or polymerizable liquid and solidifi cation are much faster than conventional crystallization processes such as evaporation, sedimentation, fi ltration or dip-coating from colloidal solution in evaporable liquids [20][21][22][23].…”
Section: Colloidal Crystalsmentioning
confidence: 99%
“…When the refractive indexes of such media and the silica particles are nearly matched, repulsion force between the particles become dominant, which results in colloidal structures with long-range order. To control the overall shape of composite colloidal crystals, doctor-blade coating and spin-coating processes are used for fl at fi lms [17,18], and confi ned geometries have been adapted for other shapes such as spheres, ellipsoids, fi bers and lined structures [19]. Formation processes involving dispersion in crosslinkable or polymerizable liquid and solidifi cation are much faster than conventional crystallization processes such as evaporation, sedimentation, fi ltration or dip-coating from colloidal solution in evaporable liquids [20][21][22][23].…”
Section: Colloidal Crystalsmentioning
confidence: 99%
“…All the process is performed under controlled humidity [72][73][74][75][76][77][78]. In the doctor-blade technique an immobilized blade applies a unidirectional shear force to the polymer solution that passes through a small gap between the blade and the substrate [79][80]84]. When honeycomb patterns are obtained with the dipcoating the solid substrate is pulled with a constant speed from the evaporated polymer solutions [46,54,58,[81][82][83].…”
Section: Processes Used For Breath-figures Self-assemblymentioning
confidence: 99%
“…The presented hexagonal plane is the (111) plane of the FCC structure. It has been shown by A. Mihi et al 6 , H. Yang et al 7 and Y. L. Wu 8 that application of external forces during spincoating or doctor blading can result in the formation of an FCC with different orientations than (111) FCC. Here, we have selected a rectangular ground plane i.e.…”
Section: Manufacturing and Characterization Of Colloidal Crystalsmentioning
confidence: 99%