2005
DOI: 10.1007/s00542-005-0012-z
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Large-scale hot embossing

Abstract: The hot embossing process is a flexible molding technique to produce delicate microstructures with high aspect ratios on thin layers. Large-scale hot embossing is one effective way to meet future requirements and produce high-quality microstructures at low costs. For this, however, principal changes of the molding process and molding tool design will be required. In the present paper, constructive solutions for large-scale hot embossing shall be described. Based on a simulation of the hot embossing process, so… Show more

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Cited by 63 publications
(40 citation statements)
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“…Large-scale hot embossing to create low cost and high quality microfluidic structures has been presented [112]. Using simulation-based modifications, it is possible to improve the demolding forces and to reduce damage, such as shrinkage and warpage of microstructures during demolding.…”
Section: The Hot Embossing Techniquementioning
confidence: 99%
“…Large-scale hot embossing to create low cost and high quality microfluidic structures has been presented [112]. Using simulation-based modifications, it is possible to improve the demolding forces and to reduce damage, such as shrinkage and warpage of microstructures during demolding.…”
Section: The Hot Embossing Techniquementioning
confidence: 99%
“…As part of a larger project to improve the micro embossing process Worgull et al [20] proposed reducing warpage and shrinkage of the moulded part using a frame to stop the flow front during moulding. Sacrificial features outside the functional area were proposed to protect the remaining features.…”
Section: Embossingmentioning
confidence: 99%
“…An auxiliary thermal stress barrier, similar to that proposed by Worgull et al [20], was proposed to protect the microstructures. In addition the use of Ni-PTFE as a mould material was recommended to achieve lower surface energy and friction force.…”
Section: Embossingmentioning
confidence: 99%
“…That is why small structures should not be placed at the rim of a large film and the overall size of a patterned foil is limited. Up to now, the largest diameter on which micro structures have been made by hot embossing is 20 cm [3]. The cycle time of both injection molding and hot embossing is within the range of a few minutes, because the entire tool needs to be heated up and cooled down again.…”
Section: Introductionmentioning
confidence: 99%