Laser Surface Hardening of Austempered Ductile Iron (ADI)

Abstract

The subject of the research is the possibility of using laser surface hardening to modify the tribological properties of ADI castings. ADI cast irons are a very progressive material; these cast irons find their application (due to their characteristic properties) in demanding applications. In these applications, the tribology of their surface is an essential parameter. This research focused on the change in tribological properties due to laser hardening of the surface layers. ADI cast iron samples processed at different isothermal holding temperatures were selected for the experiment. This is because these temperatures have a major influence on the initial structure (before laser exposure), which also affects the laser hardening process. To analyze the structural changes, metallographic examinations were performed. The microhardness was also measured on each sample in relation to the distance from the surface. The samples were also subjected to a tribological test (linear reciprocating tribometer) during which the coefficient of friction was recorded. The surface conditions after the tribological experiment were evaluated using an electron microscope. Tribological experiments revealed very different behavior of laser-hardened ADI cast iron surfaces depending on their isothermal holding temperature. At the same time, a homogeneous martensitic layer on the surface (a consequence of the relatively uniform distribution of carbon in the initial ausferritic structure) was achieved by laser, which contributed to a significant increase in hardness and wear resistance. A trend of decreasing friction coefficient as a function of isothermal holding temperature was observed for non-laser-hardened surfaces. This phenomenon supports the theory of a possible martensitic transformation of the high-carbon austenite contained in the structure of ADI castings.