Abstract:Wire and Arc Additive Manufacturing (WAAM) is a metal 3D printing technique based on robotic welding. This technique yields potential in decreasing material consumption due to its high material efficiency and freedom of shape. Empirical measurements of WAAM, using a deposition rate of 1kg/h, were performed on site of MX3D. The measured power consumption per kg stainless steel is 2.72 kW, of which 1.74 is consumed by the welder, 0.44 by the robotic arm, and 0.54 by the ventilation. The material loss was 1.1%. A… Show more
“…However, geometrical and surface accuracy are lower compared to powder-based processes. Despite possible postprocessing, additive manufacturing can be economically viable compared to milling from solid material [6,7].…”
An increasing demand for flexibility and product integration, combined with reduced product development cycles, leads to continuous development of new manufacturing technologies such as additive manufacturing. Wire and arc additive manufacturing (WAAM) provides promising technology for the near net-shape production of large structures with complex geometry, using cost efficient production resources such as arc welding technology and wire materials. Compared to powder-based additive manufacturing processes, WAAM offers high deposition rates as well as enhanced material utilization. Because of the layer-by-layer built up approach, process conditions such as energy input, arc characteristics, and material composition result in a different processability during the additive manufacturing process. This experimental study aims to describe the effects of the welding process on buildup accuracy and material properties during wire arc additive manufacturing of aluminum structures. Following a process development using pulse cold metal transfer (CMT-P), linear wall samples were manufactured with variations of the filler metal. The samples were analyzed in terms of surface finishing, hardness, and residual stress. Furthermore, mechanical properties were determined in different building directions.
“…However, geometrical and surface accuracy are lower compared to powder-based processes. Despite possible postprocessing, additive manufacturing can be economically viable compared to milling from solid material [6,7].…”
An increasing demand for flexibility and product integration, combined with reduced product development cycles, leads to continuous development of new manufacturing technologies such as additive manufacturing. Wire and arc additive manufacturing (WAAM) provides promising technology for the near net-shape production of large structures with complex geometry, using cost efficient production resources such as arc welding technology and wire materials. Compared to powder-based additive manufacturing processes, WAAM offers high deposition rates as well as enhanced material utilization. Because of the layer-by-layer built up approach, process conditions such as energy input, arc characteristics, and material composition result in a different processability during the additive manufacturing process. This experimental study aims to describe the effects of the welding process on buildup accuracy and material properties during wire arc additive manufacturing of aluminum structures. Following a process development using pulse cold metal transfer (CMT-P), linear wall samples were manufactured with variations of the filler metal. The samples were analyzed in terms of surface finishing, hardness, and residual stress. Furthermore, mechanical properties were determined in different building directions.
“…Outputs: EI (mPts) [ Materials utilized in different papers to produce AM parts include polyamide (PA), ABS, PLA, stainless steel, polycarbonate, nylon, polyethylene, and metal alloys [40,49]. Moreover, there were authors who also compared the environmental impact of AM and conventional manufacturing technologies [29,47,64,68]. Paris et al [68] compared the environmental impact of producing an aeronautic turbine composed of 13 blades by EBM and milling.…”
Section: Life Cyclementioning
confidence: 99%
“…The ReCiPe Endpoint H Method was used to normalize, weight and to combine these 18 impact categories to the single score and this single score was used to compare the environmental impact of casting, milling and AM processes. Similarly, Bekker and Verlinden [64] assessed the environmental impact of WAAM compared to Green Sand Casting and CNC milling using the ReCiPe Midpoint H method.…”
Additive manufacturing (AM) is a group of technologies that create objects by adding material layer upon layer, in precise geometric shapes. They are amongst the most disruptive technologies nowadays, potentially changing value chains from the design process to the end-of-life, providing significant advantages over traditional manufacturing processes in terms of flexibility in design and production and waste minimization. Nevertheless, sustainability assessment should also be included in the research agenda as these technologies affect the People, the Planet and the Profit: the three-bottom line (3BL) assessment framework. Moreover, AM sustainability depends on each product and context that strengthens the need for its assessment through the 3BL framework. This paper explores the literature on AM sustainability, and the results are mapped in a framework aiming to support comprehensive assessments of the AM impacts in the 3BL dimensions by companies and researchers. To sustain the coherence of boundaries, three life cycle methods are proposed, each one for a specific dimension of the 3BL analysis, and two illustrative case studies are shown to exemplify the model.
An experimental component of nuclear grade austenitic stainless steel 316 (SS316) shielding plate was manufactured by wire and arc additive manufacturing (WAAM) method. Its microstructure, tensile properties at room and high temperatures, Vickers hardness, and impact properties were analyzed. The results show that the microstructure of WAAM SS316 product is mainly composed of austenite (γ) and delta-ferrite (δ) phases. The δ exhibits a fine vermicular morphology in the austenite matrix and is distributed at the boundaries of and inside the grains. The tensile properties of WAAM SS316 product are comparable to those of wrought SS316 and exceed the corresponding requirements of the nuclear industry. WAAM SS316 product has good uniform impact toughness in all directions, and the impact energy can fully meet the technical requirements of the nuclear industry with excellent performance. The results of nondestructive testing show that the quality of the WAAM SS316 shield plate product meets the evaluation requirements of the nuclear industry.
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