Because
of the ever-increasing depletion rate of conventional oil
resources, it is essential to design processes for heavy oil recovery
from petroleum reservoirs. Heavy oils contain high quantities of large
molecules, such as asphaltenes, giving rise to high viscosities during
production. Solvent extraction processes are capable candidates for
heavy oil recovery; however, the separation of conventional solvents
is energy-intensive. Therefore, a solvent with not only a high capacity
for heavy oil dissolution but also an easy and environmentally friendly
separation is in demand. In this work, the N,N-dimethylcyclohexylamine switchable hydrophilicity solvent
(SHS) was employed for viscosity reduction and upgrading of heavy
oils. Optimum weight ratios of the SHS were added to three different
dead heavy oil samples with 11.33 to 17.54 °API and a corresponding
room-temperature viscosity of more than 4287.0 to 3365.4 cp. To shed
light on the interactions of the SHS with asphaltenes, the solvent
was also added to heavy oil model solutions of asphaltenes in toluene.
The solutions containing the solvent and the recovered oil were exposed
to pressurized CO2 in the presence of deionized water to
switch the hydrophilicity of the solvent to water-miscible and separate
the recovered oil. The thus-obtained aqueous solution was then warmed
up to 65 °C in the presence of N2 gas bubbling through
the liquid to switch the solvent hydrophilicity to water-immiscible
form and recover the SHS. Results indicate that more than 52 wt %
of the oils are recovered at the optimum solvent-to-oil ratio (SOR).
The heavier the oil, the higher the optimum SOR is, resulting in the
viscosity reductions of more than 70%. Dynamic light scattering shows
that the size of asphaltene aggregates becomes smaller and considerably
uniform by the SHS, indicating weakening of the asphaltene self-association
interactions. Dynamic interfacial tension measurements calibrate the
amount of impurity in the recovered SHS.