Thin-film
metal conductors featuring high conductivity and stretchability
are basic building blocks for high-performance conformable electronics.
Gallium-based liquid metals are attractive candidates for thin-film
conductors due to their intrinsic stretchability and ease of processing.
Moreover, the phase change nature of liquid metal provides an opportunity
to create conformal electronics in a substrate-free manner. However,
thin liquid metal films tend to break during the solid-to-liquid transition
due to the high surface tension of liquid metal. Here, we created
breakup-free liquid metal thin films by the electrochemical oxidation
of solid gallium films. We show that electrochemical oxidation can
enhance the mechanical strength of the gallium oxide layer and its
interfacial adhesion to the gallium core. When heated to the liquid
state, the oxidized gallium films can maintain their structural integrity
on various solid substrates, hydrogels, and even the water surface.
The solid–liquid phase change-induced stiffness decrease allowed
the gallium films to be conformably attached to various nonplanar
surfaces upon heating or water transfer printing. Moreover, we also
found that enhanced electrochemical oxidation can result in the formation
of structure color due to nanoporous structures on the film surface.
We also demonstrate the applications of oxidized liquid metal films
in functional electronics, electrophysiological monitoring, and tattoo
art.