Fischer-Tropsch synthesis (FTS) is an attractive option in the process of converting biomass-derived syngas to liquid fuels in a small-scale mobile bio-refinery. Computer simulation can be an efficient method of designing a compact FTS reactor, but no known comprehensive model exists that is able to predict performance of the needed non-traditional designs.This work developed a generalized model framework that can be used to examine a variety of FTS reactor configurations. It is based on the four fundamental physics areas that underlie FTS reactors: momentum transport, mass transport, energy transport, and chemical kinetics, rather than empirical data of traditional reactors.The mathematics developed were applied to an example application and solved numerically using COMSOL. The results compare well to the literature and give insights into the operation of FTS that are then used to propose a new reactor concept that may be suitable for the mobile bio-refinery application.
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AcknowledgementsI am deeply grateful to the Sandia LDRD office and the ECIS investment area for sponsoring this project.I would also like to thank the following people who participated in this project:• Chris Shaddix for his mentorship, both technically and personally, throughout the project.• Hank Westrich and Sheri Martinez at the LDRD Office for their assistance and encouragement.• Daniel Dedrick for his work in forming the concept of this LDRD topic.• Blake Simmons for providing project management so I could focus on the technical challenges.• Deanna Agosta for financial planning.• Tiffany Vargas and Karen McWilliams at the CA Technical Library for providing and/or helping me find the countless papers and texts used to develop my understanding of everything from the detailed theory to the history and applications of FTS.
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SummaryLiquid fuels synthesized from renewable CO and H 2 could displace petroleum-based fuels to provide clean, renewable energy for the future. Small scale (<20 bbl/day) reactors for synthetic liquid fuels production are an emerging development area that may enable mobile biomass-to-liquids plants suited for on-demand liquid fuel production from diverse, underutilized, local resources. The design of such a "mobile bio-refinery" is a significant departure from the traditional large-scale industrial designs and requires predictive tools such as computer models to efficiently produce a successful facility. Because existing models inherently incorporate the empirical results of the traditional designs they are not suitable for this application. The need for a model that can examine the drastic design changes and innovations needed for the mobile bio-refinery is clear.The goal of this work was to create a gas-to-liquids synthesis model with the minimum amount of empiricism and assumptions allowed by the current state of the theory, through integrated physics component models across varying length scales, with the ultimate purpose being to enable design of efficient, durable, and flexible small scale and/or novel re...