The traditional polyolefin separators used in lithium-ion
batteries
(LIBs) are plagued by limitations such as poor wetting of electrolytes
and insufficient thermal stability, hindering the progress of LIBs.
To overcome these limitations, we have developed a modified phase
inversion technique to efficiently and durably coat polyolefin separators
with poly(ether ether ketone) (PEEK). The resulting PEEK-coated polyolefin
separators exhibit mechanical properties similar to those of unmodified
polyolefin separators, with comparable tensile strength and modulus.
Furthermore, the PEEK coating provides outstanding thermal stability,
as the modified separators maintain their stability even at temperatures
up to 200 °C, which is among the best results reported for polyolefin-based
separators. In addition, the PEEK coating enhances ionic conductivity
by more than 100% compared to polyolefin counterparts, leading to
significant improvement in the electrochemical performance of prototype
half cells. The modified phase inversion technique presented here
offers a practical solution for coating polyolefin separators with
functional polymers, paving the way for next-generation separator
materials.