Polyvinylidenedifluoride (PVdF) and polyethyleneoxide (PEO) are blended and electrospun in order to obtain membranes suitable as Li-ion battery separators. The separators are characterized, and their properties investigated and compared with those of PVdF and commercial separators. The PVdF-PEO based separators ensure increased conductivities, greater electrolyte uptake and higher porosities than commercial polyolefines, all factors that improve cell performance. Li-ion batteries are one of the most mature and most wide spread energy storage systems on the market. They supply almost every laptop, smartphone and tablet and are among the most widely used storage systems in hybrid and electric vehicles. Today Li-ion technology is approaching its limits of energy density (200-250 Wh/kg) 1,2 thanks to new and advanced high-voltage and high-capacity electrode materials. Hence, most electrochemical research seeks to improve cycle life and safety.2-9 However, in order to meet the new conditions required by high voltage electrodes and to enhance the other aforementioned features, the development of so-called inactive materials is mandatory. A key inactive material is the separator. It prevents physical and electrical contact between electrodes while allowing ions to flow through it. It must have a high chemical and electrochemical stability vis-á-vis the electrode and electrolyte materials and should be mechanically strong enough to withstand the high stress during battery assembly. The separator must also be sufficiently porous to absorb a large quantity of liquid electrolyte, thus assuring high ionic conductivity. On the other hand, the separator inevitably increases the electrical resistance of the cell, thereby significantly worsening the battery performance. Indeed, it must be very thin and porous in order to achieve high energy and power densities while ensuring sufficient mechanical robustness.
10-13The perfect separator has yet to be invented, its development depending on trade-offs among the aforementioned properties in order to obtain the specific features for the desired application. Safety too is an important concern. A necessary feature of separators is the shutdown function, i.e. the ability to shut the battery down when overheating occurs due, for example, to a short circuit, overcharging or exposure to external heat sources, in order to prevent thermal runaway.14,15 Nearly all separators today used in liquid electrolyte batteries are based on microporous polyolefin membranes given their good mechanical properties, thinness and low cost. Much research effort of late has been devoted to the development of innovative, highly porous separators based on non-woven mats. One well known method of mat preparation is electrospinning technology. 13,16,17 Electrospinning is a low cost technology with respect to other techniques used to manufacture nanofibers, e.g. extrusion, drawing, phase separation. It is also commonly used to fabricate highly porous nanostructures or nanofibrous non-woven membranes characterized b...