Well WELL-Z is a horizontal well located in a highly fractured reservoir in Abu Dhabi, making the prediction of sudden water production due structural features a major challenge. During the planning phase this well predicted 600 bbl. of oil without water, based on studies. However, immediately after commissioning, the well experienced an unexpected water breakthrough reporting on the initial test a production of 12 bbls of oil with a water cut of 95%.
To restate the oil production and control the water, different action plans were taken in place such as: side-track, water shut off or implement a smart lower completion. The study leads to lower completion with inflow control devices being the best option.
As a part of the data requirements surveillance logs were acquired but not in full (production logging could not be conducted due accessibility issues), hence, the actual distribution of oil and water was uncertain. A set of resistivity, density and caliper data were acquired during the condition trip, by using logging while tripping technique. The results help to assess the oil and water saturation, evaluate the depletion on the borehole and refine the design, ensuring the location of the packers and the control devices along the horizontal section.
Once the data was gathered, an analysis of different lower completion designs was in place and contrasted in various simulation scenarios. The optimum result was dividing the 3000 ft horizontal section into 15 compartments with 19 Autonomous Inflow Control Device (AICV®) to maximize the oil contact and improve the water management.
Several challenges were encountered during the well commissioning, such as a unique ESP start up sequence and the requirement to maintain a sufficient intake pressure margin and avoid fluctuations that could lead to ESP tripping. This behavior was exclusively observed in this well because the borehole was full of killing fluid causing the AICV's to be closed and not working for the designed purpose. This lesson learnt led to the creation of a new standard operative procedure (SOP) for commissioning wells this type of completions.
Following successful commission after the implementation of the new SOP, the well tested 250 barrels of oil with a 20% water cut, which is in line with the prediction during the design and planning stage. The approximate cost for a workover with a common inflow control device (ICD) completion compared with an AICV is 1.3 times less but assuming an oil price of 50 USD/bls, this workover will be recovered in approximately 2.25 months of production.
The results of this work its aligned with the vision of environmental sustainability since was lowered the power requirements due less surface water processing and leading to lower the carbon emission and lifting costs in 45%.