Low-Cost Mechanically Alloyed Copper-Based Composite Reinforced with Silicate Glass Particles for Thermal Applications

Prosviryakov, A. S.; Базлов, А. И.; Поздняков, А. В.; Emelina, Nadezhda B.

doi:10.1007/s11837-018-3275-4

Cited by 11 publications

(7 citation statements)

References 38 publications

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“…This paper aims to examine the effects of various process control agents used in ball milling. The role of PCA is to prevent undesirable consequences such as particle adhesion to the jar and media, particle agglomeration and coarsening, and excessive cold welding, ensuring optimal process outcomes as summarized in Table 5 [ 47 , 105 , 148 , 191 , 192 ].…”

Section: Ball Millingmentioning

confidence: 99%

“…One potential application for metal chips is in the production of molds. On the whole, metal scrap recycling and reuse can reduce greenhouse gas emissions and energy consumption, making it more sustainable [ 45 , 46 , 47 ]. Several endeavors have been made to recycle metal chips through compression and extrusion processes.…”

Section: Introductionmentioning

confidence: 99%

“…However, a further investigation of the compressive strength and thermal analysis is required. Next, the development of a low-cost copper (Cu)-based composite material enhanced with silicate glass particles for thermal applications was reported by Prosviryakov et al [47]. The composite was produced using mechanical alloying, a technique in which particles are combined and then exposed to high-energy ball milling.…”

mentioning

confidence: 99%

“…The powdered recycled aluminum alloy powder was milled for different time periods before hot compaction at varying temperatures and pressures. The results showed that the microstructure of the recycled aluminum alloy powder was refined with increasing milling Next, the development of a low-cost copper (Cu)-based composite material enhanced with silicate glass particles for thermal applications was reported by Prosviryakov et al [47]. The composite was produced using mechanical alloying, a technique in which particles are combined and then exposed to high-energy ball milling.…”

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confidence: 99%

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Producing Metal Powder from Machining Chips Using Ball Milling Process: A Review

et al. 2023

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In the pursuit of achieving zero emissions, exploring the concept of recycling metal waste from industries and workshops (i.e., waste-free) is essential. This is because metal recycling not only helps conserve natural resources but also requires less energy as compared to the production of new products from virgin raw materials. The use of metal scrap in rapid tooling (RT) for injection molding is an interesting and viable approach. Recycling methods enable the recovery of valuable metal powders from various sources, such as electronic, industrial, and automobile scrap. Mechanical alloying is a potential opportunity for sustainable powder production as it has the capability to convert various starting materials with different initial sizes into powder particles through the ball milling process. Nevertheless, parameter factors, such as the type of ball milling, ball-to-powder ratio (BPR), rotation speed, grinding period, size and shape of the milling media, and process control agent (PCA), can influence the quality and characteristics of the metal powders produced. Despite potential drawbacks and environmental impacts, this process can still be a valuable method for recycling metals into powders. Further research is required to optimize the process. Furthermore, ball milling has been widely used in various industries, including recycling and metal mold production, to improve product properties in an environmentally friendly way. This review found that ball milling is the best tool for reducing the particle size of recycled metal chips and creating new metal powders to enhance mechanical properties and novelty for mold additive manufacturing (MAM) applications. Therefore, it is necessary to conduct further research on various parameters associated with ball milling to optimize the process of converting recycled copper chips into powder. This research will assist in attaining the highest level of efficiency and effectiveness in particle size reduction and powder quality. Lastly, this review also presents potential avenues for future research by exploring the application of RT in the ball milling technique.

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Section: Ball Millingmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

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confidence: 99%

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Producing Metal Powder from Machining Chips Using Ball Milling Process: A Review

et al. 2023

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“…In addition, strengthening copper by mechanical alloying with some granular materials, such as silicate glass particles [37], silicon carbide [38], alumina [39] or nano-diamond [40], can keep the copper matrix stable at high temperatures and improve the thermal fatigue resistance. Thermal barrier coating refers to a thermal protection technology that covers ceramic materials with high heat resistance, corrosion resistance, high thermal expansion coefficient, and low thermal conductivity on the surface of hot-end components in the form of coating, which can effectively reduce the temperature of metal components and, thus, extend the service life of hot-end components.…”

Section: Selection Of Materialsmentioning

confidence: 99%

A Mini-Review on the Thermal Fatigue Properties of Copper Materials Applied at the Front-End of Synchrotron Radiation Facilities

Sun

Lan

et al. 2023

Entropy

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Oxygen-free high-conductivity copper (OFHC), chromium-zirconium copper (CuCrZr), and Glidcop® AL-15 are widely used in the high heat load absorber elements at the front end of synchrotron radiation facilities. It is necessary to choose the most suitable material according to the actual engineering conditions (such as the specific heat load, material performance, and costs). In the long-term service period, the absorber elements have to bear hundreds or kilowatts of high heat load and its “load-unload” cyclic loading mode. Therefore, the thermal fatigue and thermal creep properties of the materials are critical and have been extensively studied. In this paper, based on the published pieces of the literature, the thermal fatigue theory, experimental principles, methods, test standards, test types of equipment, and key indicators of the thermal fatigue performance of typical copper metal materials used in the front end of synchrotrons radiation Facilities are reviewed, as well as the relevant studies carried out by the well-known synchrotron radiation institutions. In particular, the fatigue failure criteria for these materials and some effective methods for improving the thermal fatigue resistance performance of the high-heat load components are also presented.

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Preparation of high strength graphene reinforced Cu-based nanocomposites via mechanical alloying method: microstructural, mechanical and electrical properties

Moustafa

Taha

2020

Appl. Phys. A

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Low-Cost Mechanically Alloyed Copper-Based Composite Reinforced with Silicate Glass Particles for Thermal Applications

Cited by 11 publications

References 38 publications

Producing Metal Powder from Machining Chips Using Ball Milling Process: A Review

Producing Metal Powder from Machining Chips Using Ball Milling Process: A Review

A Mini-Review on the Thermal Fatigue Properties of Copper Materials Applied at the Front-End of Synchrotron Radiation Facilities

Preparation of high strength graphene reinforced Cu-based nanocomposites via mechanical alloying method: microstructural, mechanical and electrical properties

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