Single crystal Li[Ni 0.5 Mn 0.3 Co 0.2 ]O 2 materials in NMC532/artificial graphite cells have excellent long term charge-discharge cycle lifetime which greatly exceeds that of conventional NMC532 materials. There are a few patents from industry regarding the synthesis of single crystal NMC. In addition, there have only been a few reports in the academic literature showing that single crystal NMC with a grain size of ∼2-5 μm having good electrochemical performance was successfully synthesized, but these workers used complex approaches. This work systematically studies the steps required to synthesize single crystal NMC materials. The key synthesis steps including the impact of the Li to transition metal ratio, sintering temperature, precursor size and sintering time are discussed. This work provides guidance for the synthesis of single crystal NMC positive electrode materials that may be suitable for lithium-ion cells with high energy density and long lifetime. 1, the authors briefly discussed the synthesis method for single crystal materials, while the detailed information regarding the impact of the steps required to synthesize single crystal NMC materials was not discussed. In this work, the key synthesis steps including the impact of lithium to transition metal (Li/TM) ratio (molar), sintering temperature, sintering time and precursor size will be discussed. The optimization of the final synthesis conditions and evaluation of the electrochemical stability of the materials is not the main focus of this paper. However, the initial electrochemical properties, such as reversible specific capacity and irreversible specific capacity, of the best materials in this report are certainly competitive to commercial NMC532 materials.
ExperimentalReagents used for the synthesis of single crystal NMC532 included nickel (II) sulfate hexahydrate (NiSO 4 • 6H 2 O, 98%, Alfa Aesar), manganese sulfate monohydrate (MnSO 4 • H 2 O, 98%, Alfa Aesar), sodium hydroxide (NaOH, 98%, Alfa Aesar), ammonium hydroxide (NH 4 OH, 28.0-30.0%, Sigma-Aldrich). All aqueous solutions used in the precursor synthesis were prepared with deionized (DI) water which was de-aerated by boiling for 10 minutes. Reagents used for coin cells included 1:2 v/v ethylene carbonate:diethyl carbonate (EC:DEC, BASF, purity 99.99%) and lithium hexafluorophosphate (LiPF 6 , BASF, purity 99.9%, water content 14 ppm).Synthesis of single crystal NMC532.-Ni 0.5 Mn 0.3 Co 0.2 (OH) 2 precursors were prepared via co-precipitation in a continuously stirred tank reactor (CSTR) (Brunswick Scientific/Eppendorf BioFlo 310).
9The details of the synthesis of similar precursors has been described by J. Li et al. 10,11 Precursors with three different sizes, labelled as large (L), medium (M) and small (S), were prepared individually by adjusting the pH and stirring rate. Unless specified, precursor L was * Electrochemical Society Fellow.z E-mail: jeff.dahn@dal.ca used for the synthesis of lithiated samples. The dried precursors were mixed with a stoichiometric equivalent of Li 2 CO ...