Polyolefins are the largest produced plastics in the
world, wherein
continuous stirred tank reactors and fluidized bed reactors are traditionally
employed for commercial production. The operating condition, reaction
kinetics, and molecular interactions inside the reactor strongly affect
the polyolefin properties, which require a stringent process control
in conventional procedures. Understanding the catalytic pathway, behavior
of polymer particles, and effect of reactor conditions is essential
for designing specific polymer properties, namely, the molecular weight,
chain length, polydispersity, etc. Microfluidics can play a significant
role in designing polymers tailored to the user needs. Smaller channel
dimensions help obtain uniform reaction conditions over the length
of the microfluidic reactor in a controlled environment. With real-time
monitoring techniques in microfluidics, even single-particle growth
of polymer can be studied to understand the parameters affecting the
polymer properties. High-throughput microfluidics can help catalyst
screening in a short duration with less consumption of reagents, generating
less waste. When supplemented with efficient machine-learning algorithms,
automated high-throughput microfluidics has the potential to rapidly
optimize the process and facilitate the development of new knowledge
even with a limited data set. When trained on data sets generated
using microfluidic experiments that are designed efficiently with
working knowledge of the process, machine-learning algorithms can
provide the relationship between the multivariable parameters space
and polymer properties, which is not possible with the traditional
statistical methods and interpolation techniques. The rise in the
utilization of microfluidics, with the advancement of machine-learning
algorithms, for polyolefin catalysis, highlights the importance of
microfluidics for catalyst discovery, parameter optimization, and
understanding the reaction pathway for producing polymers with specific
properties for specialized applications.