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In proppant cleanout operations, it's crucial to utilize the optimum bottom-hole pressure to achieve enough annular velocity in the wellbore to lift solids to the surface, make sure no skin damage is created due to excess fluid losses, and avoid stuck-pipe situations. Machine learning models, which offer real-time on-site prediction of bottom-hole pressure, can be used to achieve this. The main goal of this study is to create machine learning-driven models capable of predicting bottom-hole pressure at the coiled tubing nozzle's exit while pumping nitrified fluids in cleanout operations. Nine machine learning and deep learning models were developed using readily available parameters typically gathered during cleanout operations, which include coiled tubing depth and inside diameter, bottom hole temperature at the coiled tubing nozzle, gel rate, nitrogen rate, and coiled tubing pressure at the surface as inputs. These models are trained utilizing measured bottom-hole pressure data acquired from deployed memory gauges, which serve as the model's outputs. Gradient Boosting, AdaBoost, Random Forest, Support Vector Machines (SVMs), Decision Trees, K-Nearest Neighbor (KNN), Linear Regression, Neural Network, and Stochastic Gradient Descent (SGD) are machine learning algorithms that were meticulously developed and optimized using an extensive data set derived from 48 wells. 33,453 data points make up this dataset, which was carefully divided into two subsets: 80% (26,763 data points) were used to train the algorithms, while 20% (6,690 data points) were used to test their predictive abilities. In addition, the performance of machine learning models is evaluated using the K-fold and random sampling validation procedures. When comparing predictions of coiled tubing nozzle outlet pressure to actual measurements, the results of the top-performing machine learning models, specifically Neural network, AdaBoost, Random Forest, K- Nearest Neighbor and Gradient Boosting show remarkably low mean absolute percent error (MAPE) values. These MAPE values are, in order, 1.7%, 1.6%, 2%, 2.5%, and 3.2%. Furthermore, these models have remarkably high correlation coefficients (R2), with respective values of 0.947, 0.943, 0.929, 0.918, and 0.878. Moreover, machine learning models offer a distinct advantage over conventional vertical lift performance correlations, as they do not necessitate routine calibration. Beyond this, these models demonstrated their ability to accurately predict bottom-hole pressure across a wide range of cleanout parameters. This paper introduces novel insights by demonstrating how using a machine learning model for predicting coiled tubing nozzle outlet pressure while pumping nitrified fluids in cleanout operations can enhance ongoing cleanout operations. Utilizing machine learning models offers a more efficient, rapid, real-time, and cost-effective alternative to calibrated vertical lift performance correlations and deployed memory gauges. Furthermore, these models excel at accommodating a wide spectrum of cleanout parameters and coiled tubing configurations. This was a challenge for single vertical lift performance correlation.
In proppant cleanout operations, it's crucial to utilize the optimum bottom-hole pressure to achieve enough annular velocity in the wellbore to lift solids to the surface, make sure no skin damage is created due to excess fluid losses, and avoid stuck-pipe situations. Machine learning models, which offer real-time on-site prediction of bottom-hole pressure, can be used to achieve this. The main goal of this study is to create machine learning-driven models capable of predicting bottom-hole pressure at the coiled tubing nozzle's exit while pumping nitrified fluids in cleanout operations. Nine machine learning and deep learning models were developed using readily available parameters typically gathered during cleanout operations, which include coiled tubing depth and inside diameter, bottom hole temperature at the coiled tubing nozzle, gel rate, nitrogen rate, and coiled tubing pressure at the surface as inputs. These models are trained utilizing measured bottom-hole pressure data acquired from deployed memory gauges, which serve as the model's outputs. Gradient Boosting, AdaBoost, Random Forest, Support Vector Machines (SVMs), Decision Trees, K-Nearest Neighbor (KNN), Linear Regression, Neural Network, and Stochastic Gradient Descent (SGD) are machine learning algorithms that were meticulously developed and optimized using an extensive data set derived from 48 wells. 33,453 data points make up this dataset, which was carefully divided into two subsets: 80% (26,763 data points) were used to train the algorithms, while 20% (6,690 data points) were used to test their predictive abilities. In addition, the performance of machine learning models is evaluated using the K-fold and random sampling validation procedures. When comparing predictions of coiled tubing nozzle outlet pressure to actual measurements, the results of the top-performing machine learning models, specifically Neural network, AdaBoost, Random Forest, K- Nearest Neighbor and Gradient Boosting show remarkably low mean absolute percent error (MAPE) values. These MAPE values are, in order, 1.7%, 1.6%, 2%, 2.5%, and 3.2%. Furthermore, these models have remarkably high correlation coefficients (R2), with respective values of 0.947, 0.943, 0.929, 0.918, and 0.878. Moreover, machine learning models offer a distinct advantage over conventional vertical lift performance correlations, as they do not necessitate routine calibration. Beyond this, these models demonstrated their ability to accurately predict bottom-hole pressure across a wide range of cleanout parameters. This paper introduces novel insights by demonstrating how using a machine learning model for predicting coiled tubing nozzle outlet pressure while pumping nitrified fluids in cleanout operations can enhance ongoing cleanout operations. Utilizing machine learning models offers a more efficient, rapid, real-time, and cost-effective alternative to calibrated vertical lift performance correlations and deployed memory gauges. Furthermore, these models excel at accommodating a wide spectrum of cleanout parameters and coiled tubing configurations. This was a challenge for single vertical lift performance correlation.
In the field of oil and gas well perforation, it is imperative to accurately forecast the casing entry hole diameter under full downhole conditions. Precise prediction of the casing entry hole diameter enhances the design of both conventional and limited entry hydraulic fracturing, mitigates the risk of proppant screenout, reduces skin factors attributable to perforation, guarantees the presence of sufficient flow areas for the effective pumping of cement during a squeeze operation, and reduces issues related to sand production. Implementing machine learning and deep learning models yields immediate and precise estimations of entry hole diameter, thereby facilitating the attainment of these objectives. The principal aim of this research is to develop sophisticated machine learning-based models proficient in predicting entry hole diameter under full downhole conditions. Ten machine learning and deep learning models have been developed utilizing readily available parameters routinely gathered during perforation operations, including perforation depth, rock density, shot phasing, shot density, fracture gradient, reservoir unconfined compressive strength, casing elastic limit, casing nominal weight, casing outer diameter, and gun diameter as input variables. These models are trained by utilizing actual casing entry hole diameter data acquired from deployed downhole cameras, which serve as the output for the X’ models. A comprehensive dataset from 53 wells has been utilized to meticulously develop and fine-tune various machine learning algorithms. These include Gradient Boosting, Linear Regression, Stochastic Gradient Descent, AdaBoost, Decision Trees, Random Forest, K-Nearest Neighbor, neural network, and Support Vector Machines. The results of the most effective machine learning models, specifically Gradient Boosting, Random Forest, AdaBoost, neural network (L-BFGS), and neural network (Adam), reveal exceptionally low values of mean absolute percent error (MAPE), root mean square error (RMSE), and mean squared error (MSE) in comparison to actual measurements of entry hole diameter. The recorded MAPE values are 4.6%, 4.4%, 4.7%, 4.9%, and 6.3%, with corresponding RMSE values of 0.057, 0.057, 0.058, 0.065, and 0.089, and MSE values of 0.003, 0.003, 0.003, 0.004, and 0.008, respectively. These low MAPE, RMSE, and MSE values verify the remarkably high accuracy of the generated models. This paper offers novel insights by demonstrating the improvements achieved in ongoing perforation operations through the application of a machine learning model for predicting entry hole diameter. The utilization of machine learning models presents a more accurate, expedient, real-time, and economically viable alternative to empirical models and deployed downhole cameras. Additionally, these machine learning models excel in accommodating a broad spectrum of guns, well completions, and reservoir parameters, a challenge that a singular empirical model struggled to address.
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