Polyimide (PI) aerogel has surfaced in research and development
as a result of its heat resistance, flame retardancy, and low dielectric
constant. However, it is still a challenge to reduce the thermal conductivity
while improving its mechanical strength and retaining hydrophobicity.
Herein, the PI/thermoplastic polyurethane (TPU) composite aerogel
was synthesized by coupling TPU with PI via a novel method of chemical
imidization combined with freeze-drying technology. With this technique,
PI aerogel with excellent comprehensive performance is produced. Interestingly,
the volume shrinkage of the composite aerogel decreased from 24.14
to 5.47%, which leads to low density (0.095 g/cm3) and
elevated porosity (92.4%). In addition, strong mechanical strength
(1.29 MPa) and high hydrophobicity (123.6°) were achieved. More
importantly, PI/TPU composite aerogel demonstrated a low thermal conductivity
of 29.51 mW m–1 K–1 at ambient
temperature. Therefore, PI/TPU composite aerogel can be a promising
material for hydrophobic and thermal insulation applications.