Controlling
the impact process of a droplet impacting a liquid
film has remained a wide-open challenge. The existing passive techniques
lack precise on-demand control of the impact dynamics of droplets.
The present study introduces a magnet-assisted approach to control
water droplets’ impact dynamics. We show that by incorporating
a thin, magnetically active ferrofluid film, the overall droplet impact
phenomena of the water droplets could be controlled. It is found that
by modifying the distribution of the magnetic nanoparticles (MNPs)
present inside the ferrofluid using a permanent magnet, the spreading
and retraction behavior of the droplet could be significantly controlled.
In addition to that, we also show that by altering the impact Weber
number (We
i), and the magnetic Bond number
(Bo
m), the outcomes of droplet impact
could be precisely controlled. We reveal the role of the various forces
on the consequential effects of droplet impact with the help of phase
maps. Without the magnetic field, we discovered that the droplet impact
on ferrofluid film results in no-splitting, jetting, and splashing
regimes. On the other hand, the presence of magnetic field results
in the no-splitting and jetting regime. However, beyond a critical
magnetic field, the ferrofluid film gets transformed into an assembly
of spikes. In such scenarios, the droplet impact only results in no-splitting
and splashing regimes, while the jetting regime remains absent. The
outcome of our study may find potential applications in chemical engineering,
material synthesis, and three-dimensional (3D) printing where the
control and optimization of the droplet impact process are desirable.