Maize‐derived zein/acrylic hybrid emulsion for superior skin adhesion and water resistance in cosmetic adhesives

Abstract

Waterborne acrylic emulsions are considered suitable materials for cosmetic skin adhesives because of their positive attributes, such as their safe water‐based polymerization process and low volatile‐organic‐compound emissions. The significant challenge of inadequate water resistance in emulsion adhesives, which is primarily caused by the excess surfactants retained at the interface of emulsion particles upon film formation, necessitates urgent resolution for their viable application as cosmetic adhesives. Zein, a corn‐derived protein, possesses hydrophobic amino acids that provide exceptional water‐repellent characteristics. Therefore, zein is expected to exhibit a remarkable skin‐adhesion attribute. This paper presents the introduction of a pioneering zein/acrylic hybrid emulsion exhibiting remarkable skin adhesion and water resistance, which was achieved through the use of zein, a corn‐derived protein. After formation, the zein/ sodium dodecyl sulfate (SDS) complex can unfold the zein chain, thereby enhancing skin adhesion, while concurrently inhibiting surfactant migration to enhance water resistance. The zein/SDS complex was introduced into the Pre‐emulsion (PE) manufacturing process during emulsion polymerization. As expected, the zein/acrylic hybrid emulsion demonstrated favorable skin adhesion and a notable improvement in water resistance. This approach presents a promising avenue for the practical application of emulsion nanoparticles as eco‐friendly cosmetic adhesives, offering excellent durability and skin adhesion through the utilization of naturally derived proteins.