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Driven by the ongoing migration towards Industry 4.0, the increasing adoption of artificial intelligence (AI) has empowered smart manufacturing and digital transformation. AI enhances the migration towards industry 4.0 through AI-based decision-making by analyzing real-time data to optimize different processes such as production planning, predictive maintenance, quality control etc., thus guaranteeing reduced costs, high precision, efficiency and accuracy. This paper explores AI-driven smart manufacturing, revolutionizing traditional approaches and unlocking new possibilities throughout the major phases of the industrial equipment lifecycle. Through a comprehensive review, we delve into a wide range of AI techniques employed to tackle challenges such as optimizing process control, machining parameters, facilitating decision-making, and elevating maintenance strategies within the major phases of an industrial equipment lifecycle. These phases encompass design, manufacturing, maintenance, and recycling/retrofitting. As reported in the 2022 McKinsey Global Survey (https://www.mckinsey.com/capabilities/quantumblack/our-insights/the-state-of-ai-in-2022-and-a-half-decade-in-review), the adoption of AI has witnessed more than a two-fold increase since 2017. This has contributed to an increase in AI research within the last six years. Therefore, from a meticulous search of relevant electronic databases, we carefully selected and synthesized 42 articles spanning from 01 January 2017 to 20 May 2023 to highlight and review the most recent research, adhering to specific inclusion and exclusion criteria, and shedding light on the latest trends and popular AI techniques adopted by researchers. This includes AI techniques such as Convolutional Neural Networks (CNN), Generative Adversarial Networks (GAN), Bayesian Networks, Support Vector Machines (SVM) etc., which are extensively discussed in this paper. Additionally, we provide insights into the advantages (e.g., enhanced decision making) and challenges (e.g., AI integration with legacy systems due to technical complexities and compatibilities) of integrating AI across the major stages of industrial equipment operations. Strategically implementing AI techniques in each phase enables industries to achieve enhanced productivity, improved product quality, cost-effectiveness, and sustainability. This exploration of the potential of AI in smart manufacturing fosters agile and resilient processes, keeping industries at the forefront of technological advancements and harnessing the full potential of AI-driven solutions to improve manufacturing processes and products.
Driven by the ongoing migration towards Industry 4.0, the increasing adoption of artificial intelligence (AI) has empowered smart manufacturing and digital transformation. AI enhances the migration towards industry 4.0 through AI-based decision-making by analyzing real-time data to optimize different processes such as production planning, predictive maintenance, quality control etc., thus guaranteeing reduced costs, high precision, efficiency and accuracy. This paper explores AI-driven smart manufacturing, revolutionizing traditional approaches and unlocking new possibilities throughout the major phases of the industrial equipment lifecycle. Through a comprehensive review, we delve into a wide range of AI techniques employed to tackle challenges such as optimizing process control, machining parameters, facilitating decision-making, and elevating maintenance strategies within the major phases of an industrial equipment lifecycle. These phases encompass design, manufacturing, maintenance, and recycling/retrofitting. As reported in the 2022 McKinsey Global Survey (https://www.mckinsey.com/capabilities/quantumblack/our-insights/the-state-of-ai-in-2022-and-a-half-decade-in-review), the adoption of AI has witnessed more than a two-fold increase since 2017. This has contributed to an increase in AI research within the last six years. Therefore, from a meticulous search of relevant electronic databases, we carefully selected and synthesized 42 articles spanning from 01 January 2017 to 20 May 2023 to highlight and review the most recent research, adhering to specific inclusion and exclusion criteria, and shedding light on the latest trends and popular AI techniques adopted by researchers. This includes AI techniques such as Convolutional Neural Networks (CNN), Generative Adversarial Networks (GAN), Bayesian Networks, Support Vector Machines (SVM) etc., which are extensively discussed in this paper. Additionally, we provide insights into the advantages (e.g., enhanced decision making) and challenges (e.g., AI integration with legacy systems due to technical complexities and compatibilities) of integrating AI across the major stages of industrial equipment operations. Strategically implementing AI techniques in each phase enables industries to achieve enhanced productivity, improved product quality, cost-effectiveness, and sustainability. This exploration of the potential of AI in smart manufacturing fosters agile and resilient processes, keeping industries at the forefront of technological advancements and harnessing the full potential of AI-driven solutions to improve manufacturing processes and products.
Monitoring water flow helps to identify leaks and wastage, leading to better management of water resources and conservation of this precious resource. To address this challenge, there is a need for an efficient and sustainable water management system. This paper presents an Internet of Things (IoT) based solution that involves retrofitting existing analog water meters using readily available off-the-shelf electronic components. Real-time data collection and analysis are performed through edge computation, which locally processes water meter images captured by the camera and extracts water meter readings. These readings are transmitted to the cloud for storage and further analysis. Various strategies have been implemented to optimize supply-current usage, preserving charge-discharge cycles of solar-powered batteries even in adverse environmental conditions. To streamline the firmware update process for multiple connected devices, a broadcasting technique is employed, offering the benefits of reduced manual labor and time savings. To assess the reliability and performance of developed solution, field deployment is conducted over several months, enabling the characterization of water usage patterns across different locations. Integrating energy harvesting capabilities into system reduces maintenance costs and promotes eco-friendly energy practices. Overall, this solution offers an effective and comprehensive approach towards achieving efficient and sustainable water management.
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