BACKGROUND: This study deals with the large-scale production of biosurfactant from soybean oil soapstock by Pseudomonas aeruginosa MR01. The production of biosurfactant was carried out in a newly designed bioreactor equipped with recycling flow under three operational conditions. Kinetic studies were conducted at both shake flask and 5-L bioreactor scales during fermentation in a soapstock medium. Mathematical equations were developed to model the kinetic patterns at both scales.RESULT: Statistical analyses demonstrated the goodness of fit, with regression r-squared, R 2 , between 0.97and 0.99 for different models. Furthermore, biosurfactant concentration in the bioreactor including the recycling flow, which was switched on and off during a 6-h period, reached 25.5 g L −1 (Y P/S =0.9) which showed 41.5% and 21.5% growth compared with experiments conducted in a shake flask and a non-recycling-flow bioreactor, respectively. Moreover, the crude biosurfactant at a concentration of 24 mg L −1 was observed to have lowered the surface tension of double-distilled water from 72 mN m −1 to 28.5 mN m −1 and displayed an emulsification index (E24) of 63% against kerosene.
INTRODUCTIONBiosurfactants are surface active agents which are obtained from a variety of natural sources and display different properties, such as surface and/or interfacial tension lowering, detergency, emulsifying, foaming, dispersing. 1 They are able to retain their selectivity and specific activity under severe conditions such as extreme temperatures, pHs and salinities.2,3 The diverse capabilities of biosurfactants make them applicable to a variety of industries, such as food, pharmacy, cosmetic, 4 enhanced oil recovery, 5 and the remediation of oil spills. 6,7 The fact that they are biodegradable makes them superior to their chemical counterparts. Hence, biosurfactants are referred to as green alternatives to petrochemical surfactants. However, price is the greatest concern in marketing and therefore in industry. Lang et al. in 1999 reported that the production cost of rhamnolipid biosurfactants is estimated at $20-$25 per kg, varying with the fermentation scale from 20 000 to 100 000 L, whereas the production cost of synthetic surfactants is only approximately $1-$3 per kg.8 Still, Noparat et al. 9 reported that the total world production of surfactants exceeds more than 13 million tons per year, therefore to meet the demand, biological surfactants should be produced economically to help supply the worldwide market. One economic survey indicated that the cost of the raw materials accounted for 50% of the total production costs of biosurfactant. 3,5 One strategy to overcome the expense of raw materials would be to use water-immiscible wastes such as the vegetable oil residues from refinery plants.9 -14 These residues not only lead to economic losses for the industry, but constitute an environmental hazard. A large quantity of soapstock is generated annually from the processing of vegetable oil and has an average price of approximately 10% of that ...