Manufacture material characteristic analysis of original and alternative auto parts. Case Study: Brake Disc

Abstract

<jats:p>All powered vehicles have a braking system adopted according to the type of vehicle and work for which they are designed. In Ecuador, there is a great variety of auto parts that are proposed as alternative replacement, varying in cost and quality. This research aims to quantitatively analyze the characteristics of the brake disc material between original and alternate auto parts. This research analyzes three brake disc samples (A, B, C) from different manufacturing sources, using the ASTM E415-08 spectrometry test and the metallography test under the ASTM A247-16A standard. The spectrometry detects 15 elements in each sample, the carbon equivalent of sample A is 18% and 20% higher in relation to sample B and C, which significantly influences the microstructure. The metallographic tests indicate a pearlitic matrix in each sample, however, there is a different distribution and size of the graphite flakes. According to the SAE J431 standard, each auto part meets the material conditions for the brake disc function.</jats:p>