Cry1 protoxins of Bacillus thuringiensis are insecticidal 135-kDa proteins synthesized and assembled into parasporal crystals during sporulation. After ingestion, these crystals dissolve in the midgut and active toxins with molecular masses of about 65-kDa are released from the N-terminal half of the molecule by midgut proteases. Direct synthesis of the toxin-containing N-terminal half of Cry1 molecules using recombinant DNA techniques results in a low level of unstable truncated proteins that do not crystallize. In the present study, inclusions of truncated Cry1C (Cry1C-t) were obtained by combining genetic elements from other endotoxin genes and operons that enhance Cry protein synthesis and crystallization. Increased levels of Cry1C-t synthesis were achieved by using cyt1A promoters to drive expression of the 5 half of cry1C that included in the construct the 5 cry3A STAB-SD mRNA stabilizing sequence and the 3 stem-loop transcription terminator. RNA dot blot analysis showed that the STAB-SD and 3 transcriptional termination sequences were important for stabilization of truncated cry1C (cry1C-t) mRNA. A low level of cry1C-t mRNA was present when only the cyt1A promoters were used to express cry1C-t, but no accumulation of Cry1C-t was detected in Western blots. The orientation of the transcription terminator was important to enhancing Cry1C-t synthesis. Inclusion of the 20-and 29-kDa helper protein genes in cry1C-t constructs further enhanced synthesis. The Cry1C-t protein was toxic to Spodoptera exigua larvae, though the toxicity (50% lethal concentration [LC 50 ] ؍ 13.2 g/ml) was lower than that of full-length Cry1C (LC 50 ؍ 1.8 g/ml). However, transformation of the HD1 isolate of B. thuringiensis subsp. kurstaki with the cry1C-t construct enhanced its toxicity to S. exigua as much as fourfold.Insecticidal Cry proteins produced by Bacillus thuringiensis are the principal active ingredients of most bacterial insecticides. Based on mass, there are two major types of Cry proteins, those with molecular masses of approximately 135 kDa, such as the common Cry1 protoxins, and those with molecular masses of approximately 70 kDa, exemplified by Cry2A, Cry3A, and Cry11A (16). The amino acid sequence of the latter type corresponds to the amino acid sequence of the N-terminal half of the former type. Cry proteins typically are synthesized as protoxins during sporulation and are assembled into crystals that stabilize the toxin (3,8). When ingested by insects, the crystals dissolve in the midgut and the protoxin is cleaved by midgut proteases, releasing an active polypeptide with a molecular mass of 65 to 68 kDa (1,16,17).Because the C-terminal half of 135-kDa Cry1 protoxins is not toxic, if it could be eliminated and the cellular resources could be redirected to synthesize an equivalent additional amount of the N-terminal half, the specific toxicity-i.e., the toxicity per unit of mass of bacterial insecticides-might be improved. This would in essence convert Cry1 proteins by truncation into toxins like Cry2A or Cry3A....